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Clutch Pedal Freeplay Adjustment > < Manual Transaxle and Clutch

Mondeo 1997 (08.1996-09.2000)

Manual Transmission/Transaxle and Clutch - General Information - Clutch System Bleeding Mondeo 1997 (08/1996-09/2000)
General Procedures

Special Tool(s)

Vacuum Pump Kit

416-D001 (23-036A)
General Equipment
Syringe
Materials
Name
Specification
Super DOT 4 brake fluid
ESDM-6C57-A 
  1. Remove the battery. For additional information, refer to Section  414-01 Battery, Mounting and Cables.
CAUTION:
CAUTION:If brake fluid is spilt on the paintwork, the affected area must be immediately washed down with cold water.
  1. CAUTION:
    CAUTION:The brake fluid reservoir cap must not become contaminated.
    Remove the brake fluid reservoir cap.
  1. Using a suitable syringe, remove brake fluid from the brake fluid reservoir until the brake fluid level is at the MIN mark.

  1. Remove the clutch slave cylinder bleed nipple dust cap.

  1. Using the special tool, bleed the clutch system.
    1. Fill the reservoir of the special tool with approximately 100 ml of new brake fluid.
    1. Connect the reservoir hose to the clutch slave cylinder bleed nipple.
    1. Loosen the clutch slave cylinder bleed nipple.
    1. Pump approximately 80 ml of the brake fluid into the clutch system.

  1. Tighten the clutch slave cylinder bleed nipple.
  1. Remove the special tool.

  1. Install the clutch slave cylinder bleed nipple dust cap.
  1. Check the fluid level in the brake fluid reservoir and top up as necessary with brake fluid.
  1. Install the brake fluid reservoir cap.
  1. Install the aircleaner. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

Clutch Pedal Freeplay Adjustment > < Manual Transaxle and Clutch