Ford Workshop Service and Repair Manuals

Engine Data 1.8L 110 PS

Description
Firing order	1-3-4-2
Bore diameter	83 mm
Stroke	83.1 mm
Compression ratio	10.8 : 1
Engine performance (EEC) – 5500 rpm	81 kW (110 PS)
Torque at 3950 rpm	165 Nm
Maximum permissible engine speed — intermittent	6175 rpm
Fuel shut off	6925 rpm

Engine Data 1.8L 125 PS

Description
Firing order	1-3-4-2
Bore diameter	83 mm
Stroke	83.1 mm
Compression ratio	10.8 : 1
Engine performance (EEC) – 6000 rpm	92 kW (125 PS)
Torque at 4500 rpm	170 Nm
Maximum permissible engine speed — intermittent	6800 rpm
Fuel shut off	6925 rpm

Engine Data 2.0L 145 PS

Description
Firing order	1-3-4-2
Bore diameter	87.5 mm
Stroke	83.1 mm
Compression ratio	10.8 : 1
Engine performance (EEC) – 6000 rpm	107 kW (145 PS)
Torque at 4500 rpm	190 Nm
Maximum permissible engine speed — intermittent	6675 rpm
Fuel shut off	6925 rpm

Engine Oil

Viscosity / ambient temperature	Type	Specification
	Recommended engine oil
SAE 5W-30 / below -20°C to over +40°C	Ford Formula E Economy Motor Oil	ACEA A1/B1 and WSS-M2C912-A1 or WSS-M2C913-A
	Alternative engine oils
SAE 10W-30 / -20°C to over +40°C	Ford Super Multigrade Motor Oil	ACEA A1/B1 or A2/B2 and/or API/SH/CD EC
SAE 10W-40 / -20°C to over +40°C	Ford XR+ High-performance High-lubricity Motor Oil	ACEA A3/B3 and/or API/SH/CD EC
SAE 5W-40 / below -20°C to over +40°C	Ford Formula S Synthetic Motor Oil	ACEA A3/B3 and/or API/SH/CD EC

If engine oils with these specifications are not available, only use engine oils which conform to specification API SH/EC (Energy Conserving) or better.

Oil system

Description	bar
Pressure relief valve opening pressure	5

If other types of engine oil are used, these must conform at least to the respective API SH/EC viscosity class.

Engine Oil Capacity

Description	Liters
Initial fill, including oil filter	4.6
Service fill including filter	4.3
Service fill excluding filter	3.9

Valve Dimensions

Description	mm
Valve clearance (engine cold), intake	0.22 – 0.28
Valve clearance (engine cold), exhaust	0.27 – 0.33
Valve stem diameter, intake	5.465 - 5.480
Valve stem diameter, exhaust	5.470 - 5.485

Camshaft Dimensions

Description	mm
Camshaft journal diameter	24.97 ± 0.01
Camshaft journal clearance	0.055 - 0.060
Camshaft endplay	0.09 - 0.24
Camshaft lobe lift, intake, 81 kW (110 PS)	7.4
Camshaft lobe lift, intake, 92 kW (125 PS)	8.5
Camshaft lobe lift, intake, 107 kW (145 PS)	8.8
Camshaft lobe lift, exhaust	7.7

Crankshaft Dimensions

Description	mm
Crankshaft main bearing journal	0.019 - 0.035
Crankshaft main bearing journal diameter	57.018 - 57.040
Crankshaft endplay	0.335 ± 0.115

Piston Dimensions, 1.8L Engine

Description	mm
Piston diameter - Class 1	82.965 - 82.975
Piston diameter - Class 2	82.975 - 82.985
Piston diameter - Class 3	82.985 - 82.995

Piston Dimensions, 2.0L Engine

Description	mm
Piston diameter - Class 1	87.465 - 87.475
Piston diameter - Class 2	87.475 - 87.485
Piston diameter - Class 3	87.485 - 87.495

Piston Ring Dimensions

Description	mm
Piston ring end gap (oil control ring)	0.2 - 0.7

Cylinder Head

Description	mm
Maximum distortion (mating face)	0.1

Cylinder Block

Description	mm
Cylinder bore diameter, 1.8L Engine	83.000 + 0.030
Cylinder bore diameter, 2.0L Engine	87.500 + 0.030
Cylinder block distortion (maximum)	0.1

Connecting Rod Dimensions

Description	mm
Large end bore diameter	50.035 ± 0.01

Torque Specifications

Description	Nm	lb-ft	lb-in
Cylinder head retaining bolts	a)	–	–
Timing chain guide retaining bolts	10	–	89
Camshaft bearing caps retaining bolts	a)	–	–
Camshaft sprocket retaining bolts	65	48	–
Camshaft position (CMP) sensor retaining bolt	6	-	53
Engine front cover retaining bolts	a)	–	–
Crankshaft pulley retaining bolts	a)	–	–
Coolant expansion tank retaining nut	10	–	89
Coolant plug to cylinder block	43	32	-
Coolant plugs (4) to cylinder head	75	55	-
Power steering pump retaining bolt	23	17	–
Power steering reservoir retaining bolts	25	18	–
Power steering reservoir retaining nut	10	–	89
Power steering pipe to the power steering	65	48	–
Power steering bracket retaining nut	15	11	–
Exhaust manifold bracket retaining bolts	25	18	–
Exhaust manifold upper heat shield retaining bolts	10	–	89
Exhaust manifold lower heat shield retaining bolts	10	–	89
Exhaust manifold to the cylinder head	55	41	–
Exhaust manifold studs to cylinder head	17	13	-
Exhaust gas recirculation (EGR) tube to cylinder head	55	41	-
Water pump pulley retaining bolts	25	18	–
Valve cover retaining bolts	10	–	89
Oil pressure switch	15	11	-
Oil pump retaining bolts	a)	–	–
Oil pan retaining bolts	25	18	–
Oil cooler to oil filter adaptor retaining bolt	34	25	-
Crankshaft rear oil seal retaining bolts	10	–	89
Flywheel retaining bolts	a)	–	–
Oil filter adaptor retaining bolts	25	18	–
Positive crankcase ventilation housing retaining bolts	10	–	89
Knock sensor retaining bolt	20	15	–
Thermostat housing retaining bolts	10	–	89
Water pump retaining bolts	10	–	89
Oil pump sprocket retaining bolt	25	18	–
Oil pump chain guide retaining bolts	10	–	89
Oil pump chain tensioner retaining bolt	10	–	89
Timing chain guide retaining bolts	10	–	89
Crankshaft position sensor retaining bolts	7	–	62
Accessory drive belt idler pulley retaining bolt	25	18	–
Intake manifold retaining bolts	18	13	–
Transaxle retaining bolts	44	32	–
Transaxle right–hand retaining bolts	44	32	–
Halfshaft center bearing carrier retaining bolts	48	35	–
Intermediate shaft bearing cap retaining nuts	25	18	–
Starter motor retaining bolts	35	26	–
Wiring harness retaining bracket nuts	20	15	–
A/C compressor retaining bolts	25	18	–
Engine rear mount retaining nut	80	59	–
Engine front mount studs to front cover	10		89
Engine front mount retaining bolts	80	59	–
Top mount retaining nut	59	44	–
Piston cooling jets	4	-	35

a) Refer to the procedure in this section.

Lubricants, Fluids, Sealers and Adhesives

Item	Specification
Sealant, oil pan contact surface to oil seal carrier, oil pan to cylinder block, oil pan to front cover	WSE–M4G323–A6
Oil pressure switch sealant (Loctite 243)	WSK–M2G349–A7
Engine front cover blanking plug sealant (3M 2510)	ESS–M11P24–A1
Anti–seize grease	ESE–M1244–A
Power steering fluid	ESP–M2C166–A
Silicone grease	ESE–M1C171–AA