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308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Description and Operation > < Clutch Controls

Mondeo 2001 (10.2000-02.2007)

Manual Transmission/Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75) - Specifications Mondeo 2001 (10/2000-02/2007)

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Sealer, transaxle housing WSK-M2G348-A5
Sealer, clutch slave cylinder ESK-M4G269-A
Manual transmission fluid WSD-M2C200-C
Super DOT4 brake fluid ESD-M6C57-A

Capacities

Litres
Manual transmission fluid (0-5 mm below the lower edge of the filler hole) 1.9

Transmission Ratios

1.8L and 2.0L engine 1.8L engine (110 hp)
First gear 3.417 3.667
Second gear 2.136 2.136
Third gear 1.483 1.483
Fourth gear 1.028 1.028
Fifth gear 0.805 0.805
Reverse gear 3.727 3.727
Final Drive 4.06 3.82

Transmission Ratios

2.0L diesel engine 2.5L engine
First gear 3.800 3.417
Second gear 2.048 2.136
Third gear 1.258 1.448
Fourth gear 0.921 1.028
Fifth gear 0.705 0.767
Reverse gear 3.727 3.727
Final Drive 3.41 * 3.82

* 2.0L diesel engine with 115 hp Final Drive ratio 3.56

Required Shim Thickness

Type Input Shaft Output Shaft Differential
Measuring shims (mm) 1.00 1.00 1.10
Determined end float (mm) + 0.22 + 0.33 + 0.36
Preload figure (mm) - + 0.13 + 0.33
End float (mm) - 0.05 - -
Required shim thickness (mm) = 1.17 = 1.46 = 1.79
Shims available (mm) 1.15 - 1.71 (in 0.01 mm steps) 1.31 - 1.91 (in 0.02 mm steps) 1.40 - 2.20 (in 0.05 mm steps)

Torque Specifications

Description Nm lb-ft lb-in
Lower arm to wheel knuckle pinch nut and bolt 83 61 –
Lower arm to subfram rear nut and bolt 130 96 –
Suspension top mount thrust bearing retaining nut 59 44 –
Stabilizer bar connecting link to suspension strut retaining nut 48 35 –
Intermediate shaft center bearing retaining nuts 25 18 –
Intermediate shaft center bearing to cylinder block bracket retaining bolts (Vehicles with 1.8L or 2.0L engine) 48 35 –
Vehicle speed sensor (VSS) retaining bolt 8 – 71
Transaxle retaining bolts 44 32 –
Engine and transaxle mounting rear bracket re-taining bolts 90 66 –
Engine and transaxle mounting rear retaining nut 80 59 –
Engine undershield retaining bolts 10 – 89
Ground cable to transaxle retaining bolt 25 18 –
Ring gear to differential case retaining bolts 88 65 –
Reverse gear idler shaft retaining bolts 24 18 –
Transaxle housing retaining bolts 32 24 –
Clutch slave cylinder retaining bolts 10 – 89
Transaxle filler plug 45 33 –
Selector mechanism retaining bolts 23 17 –
Subframe retaining bolts 142 – 105
Subframe bracket retaining bolts 10 – 89

308-03A Manual Transmission-Transaxle - Vehicles With: 5-Speed Manual Transmission (MTX-75)|Description and Operation > < Clutch Controls