ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Compressor Manifold and Tube Assembly - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma > < High-Pressure Cutoff Switch
Air Conditioning - Condenser Core Mondeo 2001 (10/2000-02/2007)
Removal and Installation

Removal

All vehicles
  1. Evacuate the air conditioning (A/C) system.
    For additional information, refer to: Klimaanlage entleeren, evakuieren und befüllen (412-00, General Procedures).
Vehicles with 2.0L diesel engine and 5-speed automatic transmission (front wheel drive)

  1. Secure the radiator at both sides using suitable cable ties.
All vehicles
  1. Raise the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Lifting (Description and Operation),
    Lifting - 3.0L Duratec-ST (VE6) (Description and Operation).

  1. Remove the lower radiator cover.

  1. CAUTION:
    CAUTION:Seal off the refrigerant lines and the condenser core to prevent dirt ingress.
    Detach the refrigerant lines from the condenser.
    • Discard the O-rings.

  1. Remove the condenser bolts.
Vehicles with 2.0L diesel engine and 5-speed automatic transmission (front wheel drive)

  1. Remove the radiator support bracket.

  1. CAUTION:
    CAUTION:Cap the hoses and the oil cooler to prevent dirt ingress.
    NOTE:
    NOTE:Mark the installation position of the feed and return hose.
    NOTE:
    NOTE:Collect the automatic transmission fluid in a suitable container.
    Remove the automatic transmission oil cooler hoses.
All vehicles

  1. Remove the condenser.

Installation

All vehicles
NOTE:
NOTE:Install new refrigerant line O-ring seals.
NOTE:
NOTE:Coat the refrigerant line O-rings with clean refrigerant oil prior to installation.
NOTE:
NOTE:Note different refrigerant capacities when installing a new condenser.
For additional information, refer to: Specifikationen (412-00, Specifications).
  1. Install the components in the reverse order.
Vehicles with 2.0L diesel engine and 5-speed automatic transmission (front wheel drive)
  1. Check the transmission fluid level.
    For additional information, refer to: Getriebeölstand prüfen (307-01B, General Procedures).

Compressor Manifold and Tube Assembly - 2.0L Duratorq-Di (Puma) Diesel-2.0L Duratorq-TDCi (Puma) Diesel-2.0L Duratorq-TDDi (Puma > < High-Pressure Cutoff Switch