ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Intermediate Shaft > < Front Halfshaft LH
Front Drive Halfshafts - Front Halfshaft RH Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)

204-349
Protector Set, Ball Joint Gaiter

204-605
Separator, Lower arm-ball joint

204-607
Remover, Ball joint

204-609
Protection Cap, Ball Joint Gaiter

205-775
Protector Halfshaft Seal

Removal

  1. Remove the right-hand front wheel.
    Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

  1.  
    1. Loosen the nut two turns.

  1. Special Tool(s): 204-607

  1. Special Tool(s): 204-605

  1. Special Tool(s): 204-609

Vehicles with 2.5L engine

Vehicles with 2.0L engine, 1.8L or 2.0L diesel engine

Installation

  1. Special Tool(s): 205-775
Vehicles with 2.0L engine, 1.8L or 2.0L diesel engine

  1. NOTE:
    NOTE:Make sure that new components are installed.
    Torque:
    Stage 1:
    6 Nm
    Stage 2:
    25 Nm
Vehicles with 2.5L engine

  1. Torque: 40 Nm

  1. WARNING:
    WARNING:Make sure that new bolts are installed.
    Torque:
    Stage 1:
    6 Nm
    Stage 2:
    25 Nm
All vehicles

  1. Special Tool(s): 204-609

  1. Special Tool(s): 204-605

  1. WARNING:
    WARNING:Make sure that a new bolt is installed.
    Using the halfshaft bolt, connect the halfshaft to the wheel hub.
    Torque: 20 Nm

  1. Special Tool(s): 204-349
    Torque: 100 Nm

  1. Torque: 200 Nm

  1. Torque:
    Stage 1:
    45 Nm
    Stage 2:
    80°
  1. Install the right-hand front wheel.
    Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

Intermediate Shaft > < Front Halfshaft LH