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211-03 Steering Linkage > < Power Steering Fluid Cooler

Mondeo 2007.5 (02.2007-)

Power Steering - Steering Gear Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)
205-316A
Alignment Pins, Subframe

211-020
Separator, Ball Joint
General Equipment
Transmission jack

Removal

NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. CAUTION:
    CAUTION:Make sure that the steering wheel lock is engaged.
    NOTE:
    NOTE:Make sure that the road wheels are in the straight ahead position.

  1.  
    • WARNING:
      WARNING:Make sure the new steering column flexible coupling bolt is installed.
      Torque: 30 Nm
  1. Remove the wheel and tire on both sides.

  1. CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    Loosen the tie-rod end nut, on both sides.

  1. CAUTION:
    CAUTION:Use suitable packing material to prevent damage to the component.
    CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    On both sides.
    Special Tool(s): 211-020
    Torque: 80 Nm

  1. CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    On both sides.
    Torque: 60 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. Torque: 85 Nm

  1. Torque: 1 Nm

  1. WARNING:
    WARNING:Be prepared to collect escaping fluids.
    CAUTION:
    CAUTION:Make sure that all openings are sealed.
    Torque: 20 Nm

  1. Torque: 120 Nm

  1. General Equipment: Transmission jack

  1.  
    1. Torque: 30 Nm
    1. Torque:
      Stage 1:
      150 Nm
      Stage 2:
      90°

  1. WARNING:
    WARNING:This step requires the aid of another technician.
    Lower the front subframe and remove the steering gear on the driver side.
    Torque:
    Stage 1:
    150 Nm
    Stage 2:
    90°

Installation

  1. To install, reverse the removal procedure.

  1.  
    1. Insert the washer, with inside diameter 22mm, outside diameter 44mm and height 5mm, into the front frame above the alignment hole.
    1. Insert the alignment pin through the front subframe alignment holes and the washer.
      Special Tool(s): 205-316A
    1. Slide the locking plates on top of the washer and into the groove of the special tool and tighten the alignment pin.
  1. Fill the power steering system.
  1. Bleed the power steering system.
  1. Check the toe setting and adjust as necessary.

211-03 Steering Linkage > < Power Steering Fluid Cooler