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Engine Accessories > < Crankshaft Pulley

Mondeo 20075 - Engine Removal Procedure

Engine - 2.0L Duratec-HE (MI4) - Engine Mondeo 2007.5 (02/2007-)

Removal

Special Tool(s)
303-122
Lifting Bracket, Engine

310-137
Disconnect Tool, Fuel Line
General Equipment
3.5 mm drill bit
Cable ties
Center punch
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Transmission jack
  1. Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), General Procedures).
  1. Remove the following items:
    1. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
    1. Right-hand headlamp
      Refer to: Headlamp Assembly (417-01A Exterior Lighting, Removal and Installation).
    1. Refer to: Accessory Drive Belt (303-05B Accessory Drive - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), Removal and Installation).

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.

  1. General Equipment: Hose clamp remover/installer

  1. Special Tool(s): 310-137

  1. Remove the following items:
    1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    1. Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.

  1. On both sides.

  1. NOTE:
    NOTE:This step requires the aid of another technician.
    General Equipment: Transmission jack

  1. General Equipment: Cable ties

  1. Detach the air conditioning compressor and secure to one side.
    General Equipment: Cable ties

Vehicles with PCM security shield
  1. Torque: 3 Nm

  1. General Equipment: Center punch
    General Equipment: 3.5 mm drill bit

Vehicles without PCM security shield
All vehicles

  1. WARNING:
    WARNING:Support the engine/transmission on wood blocks and secure with suitable straps.
    General Equipment: Mounting table set

  1. CAUTION:
    CAUTION:Make sure that no components catch.
    Refer to: Lifting (100-04 Noise, Vibration and Harshness, Description and Operation).

  1. Install the Special Tool(s): 303-122
    General Equipment: Hydraulic jib crane
  1. Refer to: Starter Motor (303-06B Starting System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), Removal and Installation).

  1. WARNING:
    WARNING:This step requires the aid of another technician.

Engine Accessories > < Crankshaft Pulley