Removal and Installation Special Tool(s) | 303-1059 Alignment Peg, Crankshaft | | 303-393 Locking Tool, Flywheel | | 303-393-01 Adapter for 303-393 | | 303-396-01 Adapter for 303-396 | | 303-735 Alignment Peg, Camshaft | General Equipment Removal | -
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). | | - Remove the following items:
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Refer to: Accessory Drive Belt (303-05E Accessory Drive - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). -
Refer to: Starter Motor (303-06E Starting System - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). | | -
CAUTION:Make sure that the crankshaft is not rotated while the special tool is installed. | | -
Install the Special Tool(s): 303-735 | | -
CAUTION:Take extra care when handling the crankshaft position (CKP) sensor ring. | Installation | -
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NOTE:Make sure that a new component is installed. | | -
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NOTE:Make sure that a new component is installed. -
NOTE:Make sure that a new component is installed. -
NOTE:Only tighten the bolt finger tight at this stage. -
CAUTION:Take extra care when handling the crankshaft position (CKP) sensor ring. | | -
Remove the Special Tool(s): 303-735 | | -
CAUTION:Only rotate the crankshaft clockwise. Rotate the crankshaft 4 revolutions. | | -
NOTE:The special tool can only be installed if the valve timing is correct. Install the Special Tool(s): 303-735 | | -
Remove the Special Tool(s): 303-735 | | -
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NOTE:Only tighten the bolts finger tight at this stage. | | -
Lower and remove the Trolley jack. | | -
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NOTE:Make sure that a new component is installed. Torque: Stage 1: 70 Nm Stage 2: 60° | | -
Remove the special tools. | | - Install the following items:
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Refer to: Accessory Drive Belt (303-05E Accessory Drive - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). -
Refer to: Starter Motor (303-06E Starting System - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). | | -
Connect the battery. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). | | |