Description and Operation The 2.2L Duratorq-TDCi (DW) diesel engine extends the range of TDCi 4-cylinder turbocharged diesel engines. The engine is a joint development by Ford and the PSA Group (Peugot/Citroën). The engine will initially be used at Ford in the EUCD platform (S-MAX/Galaxy and new Mondeo). Its use in further areas of the vehicle fleet is currently in planning. Features - 4-cylinder turbodiesel in-line engine with two overhead camshafts and 16 valve technology
- Cast iron cylinder block with cast-in cylinder liners
- Ladder frame for extending the cylinder block
- Balance shaft unit for optimum running smoothness
- Two-part cylinder head made from aluminium
- Exhaust camshaft driven by a timing belt
- Intake camshaft driven via a timing chain (driven by the exhaust camshaft)
- Valves actuated by roller cam followers with hydraulic tappets
- Swirl and charge ducts for optimum combustion under all operating conditions
- Variable-geometry turbocharger for optimum cylinder charging
Fuel system - Bosch common rail system with maximum fuel pump pressure of 1600 bar (also up to 1800 bar for a limited time)
- Fuel injectors with piezo technology
- Electric fuel pump for assisting with filling of the swirl pot in the fuel tank
Engine management - Bosch PCM (powertrain control module) EDC16CP39
- Fuel metering valve, fuel pressure regulator and fuel pressure sensor for efficient regulation of the fuel pressure
- Turbocharger variable vane electrical actuator
- Actuator motor-controlled EGR (exhaust gas recirculation) valve
- Actuator motor-controlled intake manifold flap with position sensor
- generator control via LIN data bus system
- Oil temperature sensor as an input variable for calculating the oil quality
Engine-emission control - Meets EURO IV
- Actuator motor-controlled EGR valve
- Intake manifold flap with position sensor
- Broadband Lambda probe for correcting the injection volume and for optimizing the EGR
- Coated DPF (diesel particulate filter) to minimize rust particle emissions
Diagnosis - Via the DLC (data link connector)with IDS (Integrated Diagnostic System)
Specification Torque and power output: 3 Torque during the overtorque function 4 Power output during the overtorque function Designation | Dimensions | Engine code | Q4BA | Engine Type | 4-cylinder in-line engine | Maximum power | 130 kW (175 hp) | Maximum torque | 400 Nm (420 Nm overtorque) | Engine Capacity | 2,179 cm³ | Lifting height | 96 mm | Bore | 85 mm | Compression ratio | 16,6:1 | Firing sequence | 1 – 3 – 4 – 2 | Idle speed | Approx. 800 rpm | Overview of the main engine components 2 Cylinder head - upper part 3 Cylinder head - lower part |