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Engine - 2.2L Duratorq-TDCi (DW) Diesel - Engine - Overview Mondeo 2007.5 (02/2007-)
Description and Operation

The 2.2L Duratorq-TDCi (DW) diesel engine extends the range of TDCi 4-cylinder turbocharged diesel engines.

The engine is a joint development by Ford and the PSA Group (Peugot/Citroën).

The engine will initially be used at Ford in the EUCD platform (S-MAX/Galaxy and new Mondeo). Its use in further areas of the vehicle fleet is currently in planning.

Features

  • 4-cylinder turbodiesel in-line engine with two overhead camshafts and 16 valve technology
  • Cast iron cylinder block with cast-in cylinder liners
  • Ladder frame for extending the cylinder block
  • Balance shaft unit for optimum running smoothness
  • Two-part cylinder head made from aluminium
  • Exhaust camshaft driven by a timing belt
  • Intake camshaft driven via a timing chain (driven by the exhaust camshaft)
  • Valves actuated by roller cam followers with hydraulic tappets
  • Swirl and charge ducts for optimum combustion under all operating conditions
  • Variable-geometry turbocharger for optimum cylinder charging

Fuel system

  • Bosch common rail system with maximum fuel pump pressure of 1600 bar (also up to 1800 bar for a limited time)
  • Fuel injectors with piezo technology
  • Electric fuel pump for assisting with filling of the swirl pot in the fuel tank

Engine management

  • Bosch PCM (powertrain control module) EDC16CP39
  • Fuel metering valve, fuel pressure regulator and fuel pressure sensor for efficient regulation of the fuel pressure
  • Turbocharger variable vane electrical actuator
  • Actuator motor-controlled EGR (exhaust gas recirculation) valve
  • Actuator motor-controlled intake manifold flap with position sensor
  • generator control via LIN data bus system
  • Oil temperature sensor as an input variable for calculating the oil quality

Engine-emission control

  • Meets EURO IV
  • Actuator motor-controlled EGR valve
  • Intake manifold flap with position sensor
  • Broadband Lambda probe for correcting the injection volume and for optimizing the EGR
  • Coated DPF (diesel particulate filter) to minimize rust particle emissions

Diagnosis

  • Via the DLC (data link connector)with IDS (Integrated Diagnostic System)

Specification

Torque and power output:

 
Item
Description
A
Torque (Nm)
B
Power output (kW)
C
Engine Speed
1
Power output curve
2
Engine speed curve
3
Torque during the overtorque function
4
Power output during the overtorque function
Designation Dimensions
Engine code Q4BA
Engine Type 4-cylinder in-line engine
Maximum power 130 kW (175 hp)
Maximum torque 400 Nm (420 Nm overtorque)
Engine Capacity 2,179 cm³
Lifting height 96 mm
Bore 85 mm
Compression ratio 16,6:1
Firing sequence 1 – 3 – 4 – 2
Idle speed Approx. 800 rpm

Overview of the main engine components

 
Item
Description
1
Valve cover
2
Cylinder head - upper part
3
Cylinder head - lower part
4
Cylinder block
5
Oil pan extension
6
Oil sump

Engine - System Operation and Component Description > < Engine - Component Location