ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

ABOUT US
Fuel Metering Valve > < Fuel Injectors

Mondeo 2007.5 (02.2007-)

Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel - Fuel Pump Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)
205-072
Universal Flange Holding Wrench
Materials
Name
Specification
Adhesive - Loctite 243
WSK-M2G349-A7
Silicone Sealant
WSE-M4G323-A4

Removal

WARNING:
WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation).
WARNING:
WARNING:Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient temperature.
WARNING:
WARNING:Wait for a minimum of 1 minute after the engine has stopped before commencing any repair to the fuel injection system.
  1. Remove the right-hand side headlamp assembly.
    Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  1. Remove the timing belt.
    Refer to: Timing Belt (303-01 Engine - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).
  1. CAUTION:
    CAUTION:Use lint free cloth.
    Protect the generator to prevent contamination.
  1. Clean the fuel pump, fuel rail, high-pressure fuel supply line and surrounding areas.
    Refer to: Fuel Injection Component Cleaning (303-04 Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel, General Procedures).

  1. CAUTION:
    CAUTION:Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned.
    CAUTION:
    CAUTION:Vacuum any foreign material from the fuel pump and fuel rail unions before sealing the unions with blanking caps.
    CAUTION:
    CAUTION:Make sure that all openings are sealed. Use new blanking caps.
    Discard the high-pressure fuel supply line.

  1. NOTE:
    NOTE:Access the fuel pump bolts through the holes provided. The bolts cannot be removed.

  1. Special Tool(s): 205-072

Installation
  1. Special Tool(s): 205-072
    Torque: 45 Nm

  1. Material: Adhesive - Loctite 243

  1. NOTE:
    NOTE:Access the fuel pump bolts through the holes provided. The bolts cannot be removed.
    Torque: 20 Nm

  1. Torque: 24 Nm

  1. Torque: 10 Nm

  1. Material: Silicone Sealant

  1. Material: Adhesive - Loctite 243

  1. Torque: 42 Nm

  1. NOTE:
    NOTE:Make sure that a new component is installed.
    Discard the blanking plugs.
    Torque:
    Fuel pump high-pressure fuel supply line union 25 Nm
    Fuel rail high-pressure fuel supply line union 38 Nm
    Fuel pump bracket bolts 23 Nm
  1. Remove the lint-free material.
  1. Install the timing belt.
    Refer to: Timing Belt (303-01 Engine - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).
  1. Install a new fuel filter element.
    Refer to: Fuel Filter Element (310-01 Fuel Tank and Lines - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).

Fuel Metering Valve > < Fuel Injectors