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Fuel Pump > < Fuel Rail

Mondeo 2007.5 (02.2007-)

Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel - Fuel Injectors Mondeo 2007.5 (02/2007-)
Removal and Installation

Special Tool(s)
303-174
Gauge, Bolt Angle

Removal

WARNING:
WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation).
NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. Remove the intake manifold.
    Refer to: Intake Manifold (303-01F Engine - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation).
  1. Clean the fuel injectors, fuel rail, high-pressure fuel supply lines and surrounding areas.
    Refer to: Fuel Injection Component Cleaning (303-04F Fuel Charging and Controls - 2.2L Duratorq-TDCi (DW) Diesel, General Procedures).

  1.  
    1. CAUTION:
      CAUTION:Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned.
      CAUTION:
      CAUTION:Make sure that all openings are sealed. Use new blanking caps.
      Discard the high-pressure fuel supply lines.

Installation
  1. NOTE:
    NOTE:Make sure that new components are installed.

  1. CAUTION:
    CAUTION:Make sure that the clips are correctly located.
    NOTE:
    NOTE:Make sure that new components are installed.
    NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.

  1. Special Tool(s): 303-174
    Torque:
    Stage 1:
    4 Nm
    Stage 2:
    45°

  1. Torque: 23 Nm
  1. Install the intake manifold.
    Refer to: Intake Manifold (303-01F Engine - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation).

Fuel Pump > < Fuel Rail