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Front Muffler > < Diesel Particulate Filter (DPF)

Mondeo 2007.5 (02.2007-)

Exhaust System - 2.0L Duratorq-TDCi (DW) Diesel - Catalytic Converter Mondeo 2007.5 (02/2007-)
Removal and Installation

Materials
Name
Specification
Grease
SA-M1C9107-A

Removal

  1. Raise and support the vehicle.
    Refer to: Jacking (100-04 Noise, Vibration and Harshness, Description and Operation).
    Refer to: Lifting (100-04 Noise, Vibration and Harshness, Description and Operation).

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. NOTE:
    NOTE:Note the orientation of the clamp to aid installation.

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.

Vehicles with manual transaxle
Vehicles with automatic transaxle
All vehicles

Installation
  1. Torque: 30 Nm
Vehicles with automatic transaxle
  1. Torque: 24 Nm

  1. NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.
Vehicles with manual transaxle
  1. Torque: 24 Nm

  1. NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.
All vehicles
  1. Torque: 24 Nm

  1. NOTE:
    NOTE:Only tighten the nuts finger tight at this stage.
    Coat the studs with grease.
    Material: Grease

  1. NOTE:
    NOTE:Make sure that a new clamp is installed.
    NOTE:
    NOTE:Make sure that the clamp is installed to the same orientation as when removed.
    Torque: 24 Nm

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.
    Torque: 48 Nm
Vehicles with automatic transaxle
  1. Torque: 24 Nm
Vehicles with manual transaxle
  1. Torque: 24 Nm
All vehicles
  1. Torque: 60 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.

  1. Lower the vehicle.

Front Muffler > < Diesel Particulate Filter (DPF)