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Headlamp Masking - Vehicles With: Cornering Lamps > < Headlamp Adjustment

Mondeo 2007.5 (02.2007-)

Exterior Lighting - Headlamp Masking Mondeo 2007.5 (02/2007-)
General Procedures

All Vehicles
  1. Print out the corresponding templates at the end of this operation.
  1. Measure dimension X on the printout of the template.
  1. Calculate the enlargement/reduction factor Y for the photocopier using the following formula: Y=Z÷X×100.
  1.  
    • X = measurement on the printout of the template in mm
    • Y = enlargement/reduction factor in %
    • Z = original dimension in mm = 100
  1. Enlarge/reduce the printout with a photocopier by the calculated percentage.
  1. Compare dimension X on the photocopy with the original dimension.
  1. Cut out the prepared template for the headlamp.
Left-hand drive vehicles
  1. Align the template on the lens of the headlamp.
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template

  1. Align the template on the lens of the headlamp.
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template
Right-hand drive vehicles
  1. Align the template on the lens of the headlamp.
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template

  1. Align the template on the lens of the headlamp.
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template
All Vehicles
  1. CAUTION:
    CAUTION:Take extra care not to scratch the headlamp lens.
    Copy the outline of the template with a suitable pen onto the headlamp lens.
  1. Remove the template.
  1. Mask the marked area with opaque black adhesive tape.
  1. Repeat steps 16 to 18 for the headlamp on the other side.

  1. Template for LHD vehicles, left-hand headlamp
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template

  1. Template for LHD vehicles, right-hand headlamp
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template

  1. Template for RHD vehicles, left-hand headlamp
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template

  1. Template for RHD vehicles, right-hand headlamp
  1.  
    1. Lower alignment edge on the headlamp lens
    1. Inner alignment edge on the headlamp lens
    1. Alignment aid
    1. Template

Headlamp Masking - Vehicles With: Cornering Lamps > < Headlamp Adjustment