Mustang V6-3.9L VIN 6 (2004)
1.
Tack weld the inlet pipe to the catalyst in three (3) places (Figure 2).
2.
Remove the catalyst assembly from the vehicle, refer to Workshop Manual Section 309-00.
3.
Remove the oxygen sensor near the area to be welded.
4.
Wire brush the end of the converter to prepare for the weld.
5.
Complete the weld with 409 stainless wire material.
6.
Proceed to the INSTALLATION OF THE AIR CONDITIONER DRIP SHIELD.
INSTALLATION OF THE AIR CONDITIONER DRIP SHIELD
1.
Loosen the bottom of the right front fender splash shield by removing the three (3) lower pushpin fasteners.
2.
FOR CONVERTIBLES ONLY; Remove the front attachment for the right side X-brace.
3.
Locate the air conditioner condensate discharge tube and install the air conditioner drip shield over it, by installing the clip on the shield over the
upper frame rail located just below the air conditioner drier bottle (Figure 3).
NOTE
THE SHIELD MUST LIE AS CLOSE TO THE FLOOR PAN AS POSSIBLE.
4.
Lower the vehicle.
5.
Push the shield clip down onto the rail.
6.
Raise the vehicle.
7.
Attach the lower leg of the shield in an existing bolt hole using the bolt provided in the Kit.
8.
FOR CONVERTIBLES ONLY; Trap the shield between the X-brace and the cross member. Torque to 25 lb-ft (34 N.m).
