Ranger 4WD V6-3.0L VIN U (1997)
Brake Pedal Assy: Service and Repair
With Manual Transmission
Brake Pedal And Clutch Pedal Installation: Manual Transmission
REMOVAL
1. Disconnect the wires to the stoplight switch located below instrument panel.
2. Remove the hairpin clip, slide the stoplight switch the brake pedal push rod, the nylon brake masse; cylinder push rod spacer and brake master
cylinder push rod bushing away from the brake pedal pin.
3. Remove the brake master cylinder push rod bushing and then the stoplight switch from the brake pedal push rod by sliding stoplight switch up or
down.
4. Disconnect the clutch master cylinder push rod from the clutch pedal.
5. Disconnect the clutch pedal position switch (CPP) from the clutch master cylinder push rod.
6. Remove the retainer from the clutch pedal shaft.
7. Remove the clutch pedal and clutch pedal shaft from the brake and clutch bracket.
8. Remove the brake pedal.
9. Remove the spring washer and inner brake master cylinder push rod bushings from the brake pedal.
10. Remove the outer brake master cylinder push rod bushings from the brake and clutch pedal bracket.
INSTALLATION
1. Inspect the brake master cylinder push rod bushings for signs of wear or damage; replace if required. Relubricate the brake master cylinder push
rod bushings with a light coating of SAE 30 XO-30-QSD or -DSD, -BSD or equivalent meeting Ford specification ESE-M2C153-E.
2. Insert the two outer brake master cylinder push rod bushings in the brake and clutch pedal bracket.
3. Place the brake pedal, inner brake master cylinder push rod bushings and spring washer in position inside the brake and clutch pedal bracket.
4. Insert the clutch pedal and clutch pedal shaft through the bracket and brake pedal sleeve.
5. Install the retainer on the end of the clutch pedal shaft.
6. Connect the clutch pedal position switch on the clutch master cylinder push rod.
7. Connect the clutch master cylinder push rod to the clutch pedal.
8. Install the stoplight switch on the brake pedal.
9. Connect the brake pedal push rod and stoplight switch to the pin on the brake pedal.
10. Install the brake master cylinder push rod spacer and spring retainer attaching the stoplight switch and brake pedal push rod to the brake pedal.
11. Connect the wires to the stoplight switch.
12. Adjust the clip on the clutch pedal position switch.
13. Check system for correct operation.