| Specifications | 2,0 DOHC 8V | 3,89 | 2,08 | 1,34 | 1,00 | 0,82 | 3,51 | | 2,0 DOHC 16V | 3,61 | 2,08 | 1,44 | 1,00 | 0,83 | 3,26 | | 2,3 DOHC 16V MY '97 | 3,61 | 2,08 | 1,44 | 1,00 | 0,83 | 3,26 | | 2,3 DOHC 16V MY '98 | 3,61 | 2,08 | 1,36 | 1,00 | 0,76 | 3,26 | | 2,5l TCI Diesel | 3,61 | 2,08 | 1,36 | 1,00 | 0,76 | 3,26 | Transmission Installation Overview | 2,0 DOHC 8V | 4,09 | | | X | X | | X | | 7 no colour | 23 blue | | 2,0 DOHC 8V | 4,09 | X | X | | | X | | X | 7 no colour | 24 red | | 2,0 DOHC 16V | 4,27 | | | X | X | | X | | 7 no colour | 24 red | | 2,0 DOHC 16V | 4,27 | X | X | | | X | | X | 7 no colour | 25 purple | | 2,5 TCI Diesel Engine | 3,36 | | | | | | X | | 8 red | 21 green | | 2,5 TCI Diesel Engine | 3,36 | X | X | X | X | X | | X | 8 red | 22 yellow | | Manufacturer | LUK | LUK | LUK / F & S | | Type | Single‐plate dry clutch | Single‐plate dry clutch | Single‐plate dry clutch | | Size | 215 | 215 | 242 | | Actuation | Hydraulic | Hydraulic | Hydraulic | | Clutch lining (material) | Ferodo 3114F | Ferodo 3114F | Beral K202/1B | | Lining outside diameter in mm | 216 | 216 | 242 | | Lining inside diameter in mm | 153 | 153 | 155,5 | | Lining thickness in mm | 7,24 | 7,24 | 7,3 | | Number of torsion springs | 12 | 2 MS | 2 MS | Lubricants, Adhesives and Sealers | Transmission fluid | ESDM‐2C186‐A | | Brake fluid (Super Dot 4) | ESDM‐6C57‐A | | Sealer | ESKM‐4G242‐A | | High‐temperature grease | ESDM‐1C220‐A | | Thread‐locking compound Loctite 270 | SDM‐4G9107‐A | | Sealer for selector interlock mechanism plugs | WSS‐M2G348‐A10 | | Transmission fluid | 1,2 | | Oil level | 0 ‐ 5 mm below lower edge of check bore | | Engine undershield to front axle crossmember | 19 | 14 | | Rear axle transverse brace | 49 | 36 | | Front axle transverse brace | 80 | 59 | | Coolant expansion tank (2,5 TCI) | 5 | 4 | | Exhaust manifold heat shield (2,0 DOHC 8V) | 7 | 5 | | Catalytic converter to exhaust manifold (2,0 DOHC 8V) | 41 | 30 | | Front exhaust pipe to turbocharger (2,5 TCI) | 45 | 33 | | Catalytic converter to exhaust mounting bracket | 47 | 35 | | Exhaust mounting bracket to transmission | 44 | 32 | | Exhaust mounting bracket to transmission crossmember | 47 | 35 | | Front to rear part of exhaust system | 47 | 35 | | Turbocharger heat shield (2,5 TCI) | 10 | 7 | | Turbocharger heat shield (2,5 TCI) | 12 | 9 | | Clutch pressure plate to flywheel | 30 | 22 | | Slave cylinder (complete with release bearing) | 10 | 7 | | Bolt for hydraulic clutch pipe (2,5 TCI) | 44 | 32 | | Master cylinder | 10 | 7 | | Pressure pipe to master cylinder | 14 | 10 | | Bleed nipple | 14 | 10 | | Driveshaft to rear axle vibration damper | 66 | 49 | | Driveshaft centre bearing to floor assembly | 21 | 15 | | Driveshaft to transmission | 78 | 58 | | Starter motor (2,0 DOHC 8V) | 44 | 32 | | Starter motor and heat shield to transmission intermediate flange (2,5 TCI) | 35 | 26 | | Heat shield bracket to starter motor (2,5 TCI) | 12 | 9 | | Engine/transmission flange bolts | 44 | 32 | | Transmission mounting bracket bolts (2,5 TCI) | 44 | 32 | | Adaptor plate to transmission | 11 | 8 | | Gearshift support bracket to transmission | 11 | 8 | | Oil dipstick bracket | 10 | 7 | | Transmission crossmember to floor assembly | 36 | 27 | | Transmission crossmember to transmission | 62 | 46 | | Mainshaft ball bearing retaining bolts | 24 | 18 | | Gearshift gate to transmission housing | 10 | 7 | | Front transmission housing to rear transmission housing | 24 | 18 | | Reverse gear idler shaft to transmission housing | 32 | 24 | | Reversing light switch | 33 | 24 | | Locking plate locking screw to transmission housing | 14 | 10 | | Threaded plug of selector shaft detent mechanism | 24 | 18 | | Drive flange to mainshaft (nut can only be used once) | 200 | 148 | | Input shaft guide sleeve | 250 | 184 | | Countershaft bearing housing, stage 1 | 30 | 22 | | Countershaft bearing housing, stage 2 (loosen) | ‐80° | ‐80° | | Countershaft bearing housing, stage 3 (tighten) | 20° | 20° | | Countershaft bearing housing, minimum | 6 | 4 | | Fixture of locking plate for bearing housing | 25 | 18 | | Oil drain and filler plugs | 35 | 26 | |
