ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Quarter-Side Panel Rear Section LH > < 501-30 Rear End Sheet Metal Repairs|Specifications
Rear End Sheet Metal Repairs - Quarter Panel LH Streetka 2003.5 (01/2003-07/2005)
Removal and Installation

  1. Repair parts
    • Quarter panel

Removal

  1. General Notes
    • Required removal operations: Door weatherstrip, wheelhouse trim panel, rear lamp, rear bumper, convertible top, tank filler neck, quarter panel trims and rocker panel.
    • Move carpets and wiring out of the working area.

  1. Quarter panel
    1. Mill out the spot welds.
    1. Heat the area (approx. 170°) and detach the bonded join.

  1. Quarter panel
    • Mill out the spot welds.

Installation

NOTE:
NOTE:Before resistance spot welding of body panels with a total panel thickness of 3 mm and greater, the welding equipment instructions contained in sub-section 501-25A must be followed.

  1. Quarter panel
    • Drill holes for puddle welding.

  1. Quarter panel
    1. Apply single-component glass adhesive to the rocker panel.
    1. Resistance spot weld.

  1. Quarter panel
    1. Resistance spot weld.
    1. Puddle weld.

Quarter-Side Panel Rear Section LH > < 501-30 Rear End Sheet Metal Repairs|Specifications