ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

308-03 Manual Transmission-Transaxle|Description and Operation > < 308-02 Clutch Controls|Specifications
Manual Transmission/Transaxle - Specifications Streetka 2003.5 (01/2003-07/2005)

Lubricants, Fluids, Sealers and Adhesives

Description Specifications
High-temperature grease ESDM-1C220-A
Manual transmission fluid WSD-M2C200-C
Brake Fluid:
1.3L variants - DOT 4 brake fluid SAM-6C9103-A
1.6L variants - Super DOT 4 brake fluid ESD-M6C57-A
Sealer, transaxle housing to clutch housing WSK-M2G348-A5
Sealer, fifth gear end cap WSE-M4G323-A4

Capacities

Description Litres
Manual transmission fluid (5 - 10 mm below the level of the fluid filler plug) 2.3

Transaxle ratios

1.3L Endura E 1.3L Duratec 1.6L
First gear 3.58 3.15 3.58
Second gear 1.93 1.93 2.04
Third gear 1.28 1.28 1.41
Fourth gear 0.95 0.95 1.11
Fifth gear 0.76 0.76 0.88
Reverse gear 3.62 3.62 3.62
Final drive 3.82 3.61/4.06 4.06

Required shim thickness

Description mm
Measuring shim 3.8
Shim availability (in increments of 0.1 mm) 0.1 - 0.7

Required snap ring thickness

Description mm
Snap ring fifth gear 1.48

Torque Specifications

Item Nm lb-ft lb-in
Clutch slave cylinder retaining bolts 10 - 89
Selector gate retaining bolts 22 16 -
Transaxle housing retaining bolts 25 21 -
Fifth gear housing to transaxle housing retaining bolts 17 13 -
Selector mechanism to transaxle retaining bolts 22 16 -
Reversing lamp switch 12 9 -
Transaxle housing final drive cover retaining bolts 12 9 -
Transaxle to engine retaining bolts 47 35 -
Engine support insulator retaining bolt M10 70 52 -
Engine support insulator retaining bolt M12 120 89 -
Engine support insulator to subframe retaining bolts 48 35 -
Engine rear mount outer retaining nuts 48 35 -
Exhaust flexible pipe retaining nuts 44 32 -
Lower arm ball joint to the wheel knuckle retaining nut 52 38 -
Engine rear mount center retaining nut 90 66 -
Intermediate shaft center bearing retaining nuts 25 18 -
Strut and spring assembly top mount retaining nuts 48 35 -
Transmission fluid filler plug 35 26 -

308-03 Manual Transmission-Transaxle|Description and Operation > < 308-02 Clutch Controls|Specifications