Thunderbird V8-3.9L VIN A (2002)
Technical Service Bulletin # 04-9-5
Date: 040511
Body - Convertible Top/Removal Top Water Leaks
Article No.
04-9-5
05/11/04
BODY - WATER LEAKS - REMOVABLE ROOF AND
CONVERTIBLE TOP - SERVICE TIPS
FORD:
2002-2005 THUNDERBIRD
This article supersedes TSB 02-21-14 to update the model years and service procedure.
ISSUE
Some 2002-2005 Thunderbird vehicles may exhibit water leaks with the removable roof installed or convertible top in the raised position.
ACTION
This article will address the most common areas of water leaks associated with the removable roof and convertible top and will assist in making an
effective repair. Refer to the following service tips.
Parts Block
OTHER APPLICABLE ARTICLES: NONE
WARRANTY STATUS: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
Disclaimer
Service Procedure
Notes
NOTE
THUNDERBIRD ROOF SEALING SYSTEMS ARE DESIGNED TO PREVENT WATER FROM ENTERING THE VEHICLE DURING
NORMAL EVENTS OF RAIN. WATER INGRESS RESULTING FROM EXPOSURE TO A HIGH PRESSURE WASHER (POWER WASHER)
OR AUTOMATED CAR WASH THAT USES HIGH PRESSURE WASHING EQUIPMENT SHOULD BE CONSIDERED NORMAL.
NOTE
A REMOVABLE ROOF STORAGE CART MUST BE AVAILABLE TO PERFORM THE SERVICE PROCEDURES IN THIS ARTICLE.
REMOVABLE ROOF AND REMOVABLE ROOF WEATHERSTRIP PRELIMINARY POSITION CHECK
NOTE
ONLY WEATHERSTRIPS THAT ARE PHYSICALLY DAMAGED SHOULD BE REPLACED. MOST WATER LEAKS CAN BE REPAIRED
BY ADJUSTMENT PROCEDURES OUTLINED IN THIS ARTICLE.