Thunderbird V8-302 5.0L HO (1992)
5.
Install two (2) pieces of 3/4"(19.05mm) x 3/4"(19.05mm) x 3"(76.2mm) stiff foam rubber (locally procured) inside the case in the locations shown
in Figure 4. The purpose of these pieces is to shift the evaporator core as far as possible toward the passenger side of the vehicle.
6.
Obtain a service cover (E9SZ-19B735-A) and hold it tightly against the case. Drill five (5) 3/16" (4.763mm) diameter attaching holes for the
cover.
7.
Install the evaporator core in the case.
8.
Install the service cover using the five attaching screws provided in the service cover kit (E9SZ-19B735-A). Be sure to seal all holes in the case.
Use caulking cord rope sealer (D6AZ- 19560-A).
9.
Drill three (3) 1/4" (6.35mm) drain holes at the bottom edge of the small vertical wall in the evaporator case as shown in Figure 4. These holes will
allow any water accumulation to drain back into the heater core area.
CAUTION:
DRILL THROUGH THE WALL, BUT DO NOT DRILL THROUGH THE BOTTOM OF THE EVAPORATOR CASE.
10.
Install the evaporator case.
11.
Test drive the vehicle. Include several right and hard left turns in the test to force any condensate which may have accumulated in the case to flow
out through the floor ducts.
PART NUMBER
PART NAME
CLASS
D6AZ-19560-A
Caulking Rope
AG
E9SZ- 19B735-A
Service Cover Kit
C
OTHER APPLICABLE ARTICLES: NONE
SUPERSEDES:
92-3-1
WARRANTY STATUS:
Eligible Under Bumper To Bumper For 1992 And 1993 Models, Basic Warranty Coverage For All Other Model Years
OPERATION DESCRIPTION
TIME
921208A
Evaporator Case Rework
1.0 Hr.
921208B
Evaporator Case Follow-up
4.5 Hrs.
Rework (includes Evacuate, Recharge And Freon R-12 Recovery)
DEALER CODING BASIC PART NO. CONDITION CODE
19850
08
OASIS CODES:
208000, 208300, 208999