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303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel > < Assembly|Installation|Engine

Ford Tourneo Connect 18L Duratec-DOHC (Zetec) Engine Specs - Transit Mechanical Repairs

Engine - 1.8L Duratec-DOHC (Zetec) - Specifications Transit/Tourneo Connect 2002.5 (06/2002-)

Engine Data

Description
Engine code EYPA
Emission standard Stage 3
Firing order 1-3-4-2
Bore 80.6 mm
Stroke 88.0 mm
Cubic capacity 1796 cc
Compression ratio 10.0:1
Power output at 5750 rpm 85 kW
Torque at 3750 rpm 158 Nm
Idle speed 800 rpm
Maximum permissible engine speed 7100
Number of main bearings 5
Camshaft drive Belt

Engine Oil

Viscosity/Ambient temperature Type Specification
Recommended engine oil:
SAE 5W30 / below -20°C to above 40°C 		Ford Formula E Economy Motor Oil WSS-M2C913-A or WSS-M2C912-A1
Alternative engine oils:
SAE 10W40 / -20°C to above 40°C Ford XR+ High-performance High-lubricity Engine Oil ACEA A3/B3
SAE 5W40 / below -20°C to above 40°C Ford Formula S Synthetic Engine Oil ACEA A3/B3

Capacities

Litres
Engine oil, initial fill including filter 4.35
Engine oil, including filter change 4.25
Engine oil, excluding filter change 3.75

Lubricants, Fluids, Sealers and Adhesives

Item Specification
Sealant WSK-M2G348-A5
Sealant WSK-M4G320-A
Sealant ESW-1C155-A
Sealant WSE-M4G323-A6
Thread locking compound SDM-M4G9107-A
Lubricant WSD-M13P8-A
Lubricant WSEM-2C903-A1
Silicone grease A696-M1C171-AA

Crankshaft

Clearance between cylinder block and lower crankcase: Required spacer shim thickness (mm)
0.26 mm - 0.50 mm 0.25
0.51 mm - 0.75 mm 0.50

Valves

Description mm
Valve stem to valve guide clearance (intake) 0.017 - 0.064
Valve stem to valve guide clearance (exhaust) 0.035 - 0.081
Valve clearance (intake) 0.110 - 0.180
Valve clearance (exhaust) 0.270 - 0.340

Oil System

Description bar
Oil pressure at 800 - 850 rpm 1.3 - 2.5
Oil pressure at 4000 rpm 3.7 - 5.5

Cylinder Head

Description mm
Maximum distortion (mating face) 0.1
Height of sealing surface 2.0 +0.12 -0.24
Sealing surface roughness (reference length 2.5 mm vertical to groove direction) R3z= 6.0 μ m

Torque Specifications

Description Nm lb-ft lb-in
Intake manifold retaining bolts 18 13 -
Exhaust manifold heat shield retaining bolts 10 - 89
Exhaust manifold studs 5 - 44
Exhaust manifold retaining nuts 16 11 -
Catalytic converter rear support strap retaining bolt 22 16 -
Catalytic converter front support strap retaining bolt 23 17 -
Catalytic converter retaining bolt 48 30 -
Catalytic converter retaining bolt 47 35 -
Intermediate shaft center bearing retaining nuts 25 18 -
Generator retaining bolts 25 18 -
Generator retaining bracket retaining nut 25 18 -
Generator retaining bracket retaining bolts 65 48 -
Transaxle retaining bolts 47 35 -
Starter motor retaining bolts 35 26 -
Engine rear mount center retaining nut 133 98 -
Engine front mount retaining nuts 80 59 -
Engine front mount retaining bolts 48 35 -
Engine front mount bracket retaining bolts 50 37 -
Suspension strut nuts 48 35 -
Power steering pump retaining bracket retaining bolts 48 35 -
Power steering pump retaining bracket retaining nuts 48 35 -
Cylinder head bolts a) - -
Valve cover retaining bolts a) - -
Spark plugs 15 11 -
Timing belt tensioner retaining bolt 25 18 -
Timing belt idler pulley retaining bolt 23 17 -
Timing belt upper cover retaining bolts 10 - 89
Camshaft timing pulleys retaining bolts 68 50 -
Camshaft bearing caps retaining bolts a) - -
Ignition retaining bracket retaining bolts 21 15 -
Thermostat housing retaining bolts 20 15 -
Front engine lifting eye 47 35 -
Engine oil drain plug 25 18 -
Cylinder block oil gallery blanking plug 23 17 -
Oil pressure switch 27 20 -
Oil pan retaining bolts a) - -
Oil pump retaining bolts a) - -
Oil pick up pipe retaining bolts 10 - 89
Oil level indicator tube retaining bolt 10 - 89
Main bearing retaining bolts 85 63 -
Connecting rod retaining bolts a) - -
Water pump retaining bolts 18 13 -
Lower crankcase retaining bolts 30 22 -
Crankshaft rear oil seal carrier retaining bolts 20 15 -
Crankcase ventilation pipe retaining bracket 23 17 -
Positive crankcase ventilation housing 10 - 89
Crankshaft pulley retaining bolt 115 85 -
Crankshaft position (CKP) sensor mounting bracket retaining bolt 21 15 -
CKP sensor retaining bolt 8 - 71
Accessory drive belt idler pulley 40 30 -
Air conditioning (A/C) compressor retaining bracket retaining bolts. 25 18 -
Air conditioning (A/C) compressor retaining bracket retaining nuts. 25 18 -

a) Refer to procedure in this section.

303-01B Engine - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel > < Assembly|Installation|Engine