ford Workshop Repair Guides

Ford TransitTourneo Connect Workshop Service and Auto Repair Manuals

303-04B Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Description and Operation > < Fuel Injectors
Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-TDDi (Lynx) Diesel - Specifications Transit/Tourneo Connect 2002.5 (06/2002-)

Lubricants, Fluids, Sealers and Adhesives

Description Specifications
Silicone Sealant WSE-M4G323-A4
Gasket Eliminator Sealant WSK-M2G348-A5

Torque Specifications - vehicles with 75 PS/90 PS diesel engine

Description Nm lb-ft lb-in
Charge air cooler retaining bolts 5 - 44
Fuel return line venturi 6 - 53
Charge air cooler intake pipe retaining nuts 9 - 80
Generator electrical connector retaining nut 9 - 80
Fuel injection pump seal retaining nuts 10 - 89
Fuel injection pump locking bolt 12 9 -
Fuel injection pump retaining bolts 20 15 -
Fuel injection pump bracket retaining bolts 23 18 -
Generator bracket retaining bolts 25 18 -
Generator retaining bolts 25 18 -
Air conditioning compressor retaining bolts 25 18 -
Fuel injection supply manifold retaining bolts 28 21 -
High-pressure fuel supply line clamp 33 24 -
Fuel injection pump sprocket retaining bolts 24 18 -
Fuel injector clamp retaining bolts a - -
High pressure fuel injection pipe unions 40 29 -
Fuel injection pump pulley retaining bolts 42 31 -
Fuel metering valve retaining bolts a - -

a) Refer to the relevant procedure in this section.
For additional information, refer to: Fuel Metering Valve - 1.8L Duratorq-TDCi (Lynx) Diesel (75 PS/90 PS) (303-04B Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-TDDi (Lynx) Diesel, Removal and Installation).

Torque Specifications - vehicles with 110 PS diesel engine

Description Nm lb-ft lb-in
Fuel pump sprocket seal nuts 10 - 89
Fuel pump bolts 20 15 -
Fuel pump bracket bolts 23 18 -
Fuel rail bolts 24 18 -
Fuel pump high-pressure fuel supply line union 25 18 -
High-pressure fuel supply line to fuel injector union 25 18 -
Fuel metering valve 28 21 -
Fuel pump sprocket bolts 24 18 -
Fuel injector clamp a - -
Fuel rail high-pressure fuel supply line union 38 28 -
Fuel pump pulley bolts 42 31 -
Fuel pump sprocket nut 45 33 -

303-04B Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel-1.8L Duratorq-TDDi (Lynx) Diesel|Description and Operation > < Fuel Injectors