ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

418-01 Module Configuration > < Instrument Panel Wiring Harness
Wiring Harnesses - Engine Compartment Wiring Harness Transit/Tourneo Connect 2002.5 (06/2002-)
Removal and Installation

Removal

NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. Remove the right- and left-hand headlamps.
    Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
  1. Remove the battery tray.
    Refer to: Battery Tray (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Remove air cleaner.
    Refer to: Air Cleaner (303-12 Intake Air Distribution and Filtering, Removal and Installation).
  1. Remove the charge air cooler.
    Refer to: Charge Air Cooler - 1.8L Duratorq-TDCi (Lynx) Diesel/1.8L Duratorq-TDDi (Lynx) Diesel (75 PS/90 PS) (303-12 Intake Air Distribution and Filtering, Removal and Installation).

Vehicles with diesel engine

All Vehicles

  1.  
    1. Torque: 22 Nm

  1. Torque: 8 Nm

  1. Remove the front wheel and tire assemblies.
    Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

  1. Remove the front bumper cover.
    Refer to: Front Bumper Cover - Vehicles Built Up To: 08/2006 (501-19 Bumpers, Removal and Installation).
    Refer to: Front Bumper Cover - Vehicles Built From: 08/2006 (501-19 Bumpers, Removal and Installation).

  1. Lower the vehicle.

  1. Torque: 5 Nm

Installation

  1. NOTE:
    NOTE:Coat the rubber grommet on the washer pump with soap prior to installation.
    Follow the disassembly procedure in reverse order.

418-01 Module Configuration > < Instrument Panel Wiring Harness