ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

316-01 Section Title|Removal and Installation > < Seal ‐ Drive Pinion ‐ Renew (15 302 0)
General SpecificationsTransit 1995 (08/1994-07/2000)
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Specifications

Transmission identification sticker
ItemDescription
1Part number (prefix and suffix)
2Type of transmission (for homologation purposes)
3Country of manufacture:
FOB = Ford of Britain
FOG = Ford of Germany
FOF = Ford of France
4For service information
5Build date
ATransmission part number
BFactory
DBuild date
ESerial number
FBarcode
GBarcode
HTransmission identification letter and part number
STime code
LSpeedometer code (MT 75 only)
Key to Build Date
YearMonthMonthDay
5 = 1995A = JanuaryG = July01 to 31
6 = 1996B = FebruaryH = August01 to 31
7 = 1997C = MarchJ = September01 to 31
8 = 1998D = AprilK = October01 to 31
9 = 1999E = MayL = November01 to 31
etc.F = JuneM = December01 to 31
Transmission Ratios
MT 75 CT *)MT 75 CCRMT 75 WR
1st gear3,893,614,17
2nd gear2,082,082,24
3rd gear1,341,361,47
4th gear1,001,001,00
5th gear0,820,830,82
Reverse gear3,513,263,76
*) The 4 gear manual transmission (for the UK only) has the same ratios as the MT 75 CR version.
Clutch
Description2,5 Diesel2,0 DOHC
TypeSingle‐plate dry clutchSingle‐plate dry clutch
ActuationBy cableBy cable
Outside diameter242 mm242 mm
Inside diameter155 mm155 mm
Lubricants, Adhesives and Sealers
DescriptionFord Specification
Transmission fluidESD‐M2C186‐A
SealerESK‐M4G242‐A
Thread locking compoundSDM‐M4G9107‐A
High‐temperature greaseESD‐M1C220‐A
Capacities
DescriptionLitres
Transmission fluid1,25
Filling level
Description
Transmission fluidUp to the lower edge of the filler/check bore
Torques
Exhaust systemNmlbf.ft
Front exhaust pipe bracket2418
Front exhaust pipe to exhaust manifold, diesel engines5037
Front exhaust pipe to exhaust manifold, DOHC engine4030
Front exhaust pipe to rear exhaust pipe3828
Torques
ClutchNmlbf.ft
Pressure plate to flywheel3022
Torques
DriveshaftNmlbf.ft
Driveshaft centre bearing to bearing bracket3325
Driveshaft to output flange8462
Torques
Transmission mountingsNmlbf.ft
Transmission mounting nut to transmission5037
Bolt/nut of rear transmission mounting to transmission crossmember8462
Torques
Remove and install transmissionNmlbf.ft
Transmission crossmember to side members5037
Transmission to engine3526
Engine/transmission adaptor plate107
Clutch housing front cover2518
Starter motor to transmission3526
Gearshift lever to transmission2518
Torques
Dismantle/assemble transmissionNmlbf.ft
Reverse gear shaft to transmission housing3224
Threaded plug of reverse gear lock1310
Guide sleeve160118
Gear lever to gear lever extension5037
Threaded plug of gearshift interlock mechanism1511
Plunger detent screw1410
Retaining plate of countershaft bearing bracket2518
Threaded plug of shift rod locking mechanism2418
Front to rear transmission housing2418
Nut of output flange (use nut once only)200148
Transmission fluid drain plug3526
Transmission fluid filler/check plug3526
Mainshaft ball bearing retaining plate2418
Countershaft bearing bracket, stage 13022
Countershaft bearing bracket, stage 2Undo 80°Undo 80°
Countershaft bearing bracket, stage 3Tighten 20°Tighten 20°
min. 6
Reversing light switch129
Torques
Engine mountingsNmlbf.ft
Engine mounting bracket to transmission3526
Torques
Power steeringNmlbf.ft
Power steering pump to bracket2518
Belt pulley to power steering pump2518

316-01 Section Title|Removal and Installation > < Seal ‐ Drive Pinion ‐ Renew (15 302 0)