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Transit 2000.5 (01.2000-05.2006)
Mechanical Repairs
2 Chassis / 204 Suspension
204-05 Vehicle Dynamic Suspension
Description and Operation / Diagnosis and Testing
Removal and Installation
Air Spring Support Arm
Vehicle Dynamic Suspension - Air Spring Support Arm
Transit 2000.5 (01/2000-05/2006)
Removal and Installation
General Equipment
Trolley jack
Removal
Remove the air spring.
For additional information, refer to
Air Spring
in this section.
Using a suitable
trolly jack
, support the axle assembly.
Remove the trailing arm U-bolts.
Discard the nuts.
Remove the trailing arm front nut and bolt.
Discard the nut.
Remove the trailing arm.
Installation
NOTE:
Final tightening of the rear suspension components should be carried out when the vehicle weight is on the road wheels.
WARNING:
Install a new locknut. Failure to follow this instruction may result in personal injury.
Install the trailing arm front nut and bolt.
NOTE:
Install new trailing arm U-bolt nuts.
NOTE:
Do not fully tighten the trailing arm U-bolt nuts at this stage.
Install the trailing arm U-bolts.
Locate the trailing arm to the rear axle assembly.
Install the guide plate and U-bolts.
Install the nuts.
Install the air spring.
For additional information, refer to
Air Spring
in this section.
Tighten the trailing arm front nut.
Tighten the trailing arm U-bolt nuts in the sequence shown in seven stages.
Tighten nuts 1 through 4 to 25 Nm.
Tighten nuts 1 through 4 to 50 Nm.
Tighten nuts 1 through 4 to 75 Nm.
Tighten nuts 1 through 4 to 100 Nm.
Tighten nuts 1 through 4 to 125 Nm.
Tighten nuts 1 through 4 to 150 Nm.
Tighten nuts 1 through 4 to 175 Nm.
Mechanical Repairs
2 Chassis / 204 Suspension
204-05 Vehicle Dynamic Suspension
Description and Operation / Diagnosis and Testing
Removal and Installation
Air Spring Support Arm
Vehicle Dynamic Suspension >
< Suspension Height Sensor