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Brake Fluid Reservoir > < Hydraulic Brake Actuation

Transit 2000.5 (01.2000-05.2006)

Hydraulic Brake Actuation - Brake Pedal and Bracket Transit 2000.5 (01/2000-05/2006)
Removal and Installation

Removal

All vehicles
WARNING:
WARNING:Always wear safety glasses when working on an air bag equipped vehicle and when handling an air bag module. Failure to following this instruction may result in person injury.
  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Detach the brake pedal position (BPP) switch from the brake pedal bracket.

  1. Detach the turn signal lamp relay from the brake pedal bracket.

  1. Detach the brake booster actuating rod from the brake pedal.
    1. Remove the clip.
    1. Remove the pin.

  1. Detach the clutch pedal position switch from the brake pedal bracket (if equipped).
Right-hand drive vehicles
  1. Detach the clutch master cylinder actuating rod from the clutch pedal.
    • Remove the clip.

  1. Detach the clutch master cylinder from the bulkhead.
    • Rotate it clockwise through 90 degrees.

  1. NOTE:
    NOTE:Make sure the road wheels are in the straight ahead position.
    Centralize the steering and lock it in position.

  1. Remove the steering column upper shroud.
    1. Using a thin bladed screwdriver, release the two clips (one each side).
    1. Remove the shroud.

  1. Remove the steering column lower shroud.

  1. Detach the steering column and position it to one side.
    • Discard the retaining nuts.

  1. Remove the brake pedal and bracket (brake pedal shown removed for clarity).
Left-hand drive vehicles
  1. Remove the brake pedal and bracket (brake pedal shown removed for clarity).

Installation

Left-hand drive vehicles
  1. Install the brake pedal and bracket (brake pedal shown removed for clarity).
Right-hand drive vehicles
  1. Install the brake pedal and bracket (brake pedal shown removed for clarity).

  1. WARNING:
    WARNING:Install new steering column locknuts. Failure to follow this instruction may result in personal injury.
    Attach the steering column.

  1. Install the steering column lower shroud.

  1. Install the steering column upper shroud.

  1. Attach the clutch master cylinder to the bulkhead.
    • Rotate it counterclockwise through 90 degrees.

  1. Attach the clutch master cylinder actuating rod to the clutch pedal.
    • Install the clip.
All vehicles
  1. CAUTION:
    CAUTION:The clutch pedal position switch is automatically adjusted during installation.
    Attach the clutch pedal position switch to the brake pedal bracket (if equipped).
    1. Insert the clutch pedal position switch into the pedal bracket hole and push down to depress the switch plunger.
    1. Turn the switch clockwise to lock it in position.

  1. Attach the brake booster actuating rod to the brake pedal.
    1. Install the pin.
    1. Install the clip.

  1. Attach the turn signal lamp relay to the brake pedal bracket.

  1. CAUTION:
    CAUTION:The brake pedal position switch (BPP) is automatically adjusted during installation. Do not move the brake pedal.
    Attach the BPP switch to the brake pedal bracket.
    1. Insert the BPP switch into the pedal bracket hole and push down to depress the switch plunger.
    1. Turn the switch clockwise to lock in position.
  1. Connect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

Brake Fluid Reservoir > < Hydraulic Brake Actuation