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In-vehicle Repair|Removal > < Oil Pump

Transit 2000.5 (01.2000-05.2006)

Engine - 2.4L Duratorq-Di (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel - Crankshaft Rear Seal Transit 2000.5 (01/2000-05/2006)
In-vehicle Repair

Special Tool(s)

Adapter for 205-044

205-044-01

Universal Flange Holding Wrench

205-072

Adapter for 205-072

205-072-02

Socket, Cylinder Head Bolt

303-033

Locking Tool, Flywheel

303-254
Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4 

Removal

All vehicles
  1. Remove the clutch disc and pressure plate. For additional information, refer to:
    Clutch Disc and Pressure Plate - 2.4L Duratorq-Di (Puma) Diesel (308-01A Clutch - Vehicles With: MT-75, Removal and Installation),
    Clutch Disc and Pressure Plate (308-01C Clutch - Vehicles With: MT82, Removal and Installation).
Vehicles with 75 PS, 90 PS, 115 PS, 120 PS or 125 PS diesel engine
  1. Remove the flywheel.
    • Discard the bolts.
Vehicles with 135 PS diesel engine
  1. NOTE:
    NOTE:This step is only required if the flywheel retaining bolts are not visible.
    Install the special tools.

  1. NOTE:
    NOTE:This step is only required if the flywheel retaining bolts are not visible.
    Using the special tools, rotate the primary mass of the flywheel until the retaining bolts are visible.

  1. Remove one flywheel retaining bolt.
    • Discard the bolt.

  1. Using the special tool, lock the primary and secondary mass of the flywheel.
    • Remove the special tools, 205-072 and 205-072-02.
  1. Remove the flywheel retaining bolts.
    • Discard the bolts.

  1. Remove the special tool and remove the flywheel.
All vehicles
  1. Remove the crankshaft rear oil seal carrier.
    • Discard the carrier.

Installation
  1. CAUTION:
    CAUTION:A new crankshaft rear seal carrier is supplied with an alignment sleeve that must not be removed until the crankshaft rear seal is fully installed. Failure to follow this instruction may result in damage to the vehicle.
    NOTE:
    NOTE:Clean the area on the cylinder block before installing a new crankshaft rear seal carrier.
    Check the two foam pads are located as shown on the ladder frame gasket.

  1. CAUTION:
    CAUTION:Install the new crankshaft rear seal carrier within five minutes of applying the recommended sealant. Failure to follow this instruction may result in damage to the vehicle.
    CAUTION:
    CAUTION:Do not add any more than the specified quantity of sealant or add the sealant anywhere other than the area shown.
    If the foam pads are not present on inspection, fill the square areas shown with 75% of sealant.
  1. NOTE:
    NOTE:Install a new crankshaft rear oil seal carrier and crankshaft rear oil seal carrier retaining bolts.
    NOTE:
    NOTE:A new crankshaft rear oil seal carrier is supplied with an alignment sleeve that must be removed following installation.
    NOTE:
    NOTE:Do not fully tighten the crankshaft rear oil seal carrier retaining bolts at this stage.
    Install the crankshaft rear oil seal carrier.

  1. Tighten the crankshaft rear oil seal carrier retaining bolts.
    • Tighten the bolts in the sequence shown.
  1. Remove the crankshaft rear oil seal carrier alignment sleeve.

  1. NOTE:
    NOTE:Install new flywheel bolts.
    Install the flywheel.
    • Tighten the bolts in the sequence shown in three stages.
    • Stage 1: Tighten bolts 1 through 8 to 25 Nm.
    • Stage 2: Tighten bolts 1 through 8 to 40 Nm.
    • Stage 3: Tighten bolts 1 through 8 to 48 degrees.
  1. Install the clutch disc and pressure plate. For additional information, refer to:
    Clutch Disc and Pressure Plate - 2.4L Duratorq-Di (Puma) Diesel (308-01A Clutch - Vehicles With: MT-75, Removal and Installation),
    Clutch Disc and Pressure Plate (308-01C Clutch - Vehicles With: MT82, Removal and Installation).

In-vehicle Repair|Removal > < Oil Pump