ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Oil Pump > < Cylinder Head

Transit 2000.5 (01.2000-05.2006)

Engine - 2.4L Duratorq-Di (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel - Oil Pan Transit 2000.5 (01/2000-05/2006)
In-vehicle Repair

Special Tool(s)

Seperator, Oil Pan

303-428 (21-179)
Materials
Name
Specification
Three M6 x 20 mm locating studs
 
Silicon sealer
WSE-M4G323-A4 
Engine oil
WSS-M2C913-A1 

Removal

  1. Raise and support the vehicle. For additional information, refer to Section  100-02 Jacking and Lifting.
  1. Drain the engine oil.

  1. NOTE:
    NOTE:Inspect the oil pan drain plug seal for damage. Install a new drain plug and seal if required.
    Install the drain plug.

  1. Remove the oil pan retaining bolts (16 bolts).

  1. CAUTION:
    CAUTION:Do not distort the oil pan.
    Using the special tool, detach the oil pan from the cylinder block.
    • Slide the special tool around the profile of the oil pan.

  1. Remove the oil pump pickup tube.
  1. Remove the oil pan.

Installation

  1. Install three M6 x 20 mm locating studs to the cylinder block to aid installation of the oil pan.

  1. CAUTION:
    CAUTION:Install the oil pan within five minutes of applying the sealer.
    Apply a 3 mm diameter bead of sealer to the mating face of the oil pan.
  1. Position the oil pan above the engine crossmember.

  1. Install the oil pump pickup tube.

  1. NOTE:
    NOTE:Do not fully tighten the oil pan retaining bolts at this stage.
    Install the oil pan (16 bolts).
    • Remove the locating studs.

  1. Tighten the oil pan retaining bolts.
    • Tighten the bolts in the sequence shown in two stages.
    • Stage 1: Tighten bolts 1 through 16 to 7 Nm.
    • Stage 2: Tighten bolts 1 through 16 to 14 Nm.
  1. Lower the vehicle.
  1. Fill the engine with oil.

Oil Pump > < Cylinder Head