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Fuel Injection Pump > < Fuel Charging and Controls

Transit 2000.5 (01.2000-05.2006)

Fuel Charging and Controls - 2.0L Duratorq-Di (Puma) Diesel/2.0L Duratorq-TDDi (Puma) Diesel - Fuel Injectors Transit 2000.5 (01/2000-05/2006)
Removal and Installation

Special Tool(s)

Socket, Fuel Injector Remover/Installer

303-677 (21-236)

Aligner, Fuel Injector

303-711 (21-258)

Removal

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or lines.
  1. Remove the valve cover. For additional information, refer to Section  303-01A Engine / 303-01B Engine / 303-01C Engine.

  1. NOTE:
    NOTE:The fuel injector locking sleeves must be fully loosened in order to remove the fuel injectors.
    Loosen the fuel injector locking sleeves and remove the fuel injectors by gently working them loose.

Installation

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and may ignite. Failure to follow these instructions may result in personal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always install blanking plugs to any open orifices or lines.
  1. Using the special tools, install the fuel injectors.
  1. Install the valve cover. For additional information, refer to Section  303-01A Engine / 303-01B Engine / 303-01C Engine.

Fuel Injection Pump > < Fuel Charging and Controls