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Transit 2000.5 (01.2000-05.2006)
Mechanical Repairs
3 Powertrain
308 Manual Transmission-Transaxle, Clutch and Transfer Case
308-03A Manual Transmission-Transaxle - Vehicles With: MT-75
Description and Operation / Diagnosis and Testing
General Procedures
Removal
Disassembly
Disassembly and Assembly of Subassemblies
Synchronizers
Manual Transmission/Transaxle - Vehicles With: MT-75 - Synchronizers
Transit 2000.5 (01/2000-05/2006)
Disassembly and Assembly of Subassemblies
Materials
Name
Specification
Manual transmission fluid
WSD-M2C200-C
Disassembly
CAUTION:
Take care when pulling the selector ring off the synchronizer hub. The detent balls are spring-loaded.
CAUTION:
Mark the synchronizers to the synchronizer hubs in relation to the selector rings.
Disassemble the synchronizer.
Selector ring.
Synchronizer hub.
Compression spring.
Blocker bar.
Detent ball.
Assembly
NOTE:
Carefully clean and check all sliding parts and lubricate them with Manuel transmission fluid before assembly.
Assemble the inner synchronizer.
Synchronizer inner ring.
Blocker bars.
Compression springs.
Assemble the outer synchronizer.
Synchronizer outer ring.
Detent balls.
Mechanical Repairs
3 Powertrain
308 Manual Transmission-Transaxle, Clutch and Transfer Case
308-03A Manual Transmission-Transaxle - Vehicles With: MT-75
Description and Operation / Diagnosis and Testing
General Procedures
Removal
Disassembly
Disassembly and Assembly of Subassemblies
Synchronizers
Assembly >
< Gearshift Control Shaft