ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

412-03A Air Conditioning > < Booster Heater
Auxiliary Heating - Auxiliary Heater Core Housing Transit 2000.5 (01/2000-05/2006)
Disassembly and Assembly

Special Tool(s)

Remover/Installer, Cooling Hose Clamp

303-397 (24-003)

Disassembly

  1. Remove the blower motor resistor.
    1. Disconnect the electrical connector.
    1. Remove the bolts.

  1. Remove the blower motor.
    1. Disconnect the electrical connector.
    1. Disconnect the resistor cooling hose.
    1. Remove the bolts.

  1. Remove the auxiliary heater control valve module.
    1. Disconnect the electrical connector.
    1. Remove the bolts.

  1. Remove the blend door actuator.
    1. Disconnect the electrical connector.
    1. Remove the bolts.
    1. Disconnect the actuator connecting linkage.

  1. Using the special tool, disconnect the heater hoses and remove the auxiliary heater control valve.

  1. Remove the auxiliary heater core lower housing.
    1. Remove the bolt.
    1. Remove the seven clamps.
    1. Remove the refrigerant line support bracket.
    1. Separate the auxiliary heater core lower housing.
  1. Remove the evaporator core.

  1. Separate the auxiliary heater core upper housing.
    1. Remove the seven clamps.
    1. Remove the gasket.

  1. Dismantle the auxiliary heater core housing.

  1. Remove the auxiliary heater core.

Assembly

  1. To assemble, reverse the disassembly procedure.

412-03A Air Conditioning > < Booster Heater