Removal WARNING:Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation). WARNING:Make sure that the engine is switched off. WARNING:Wait for a minimum of 1 minute after the engine has stopped before commencing any repair to the fuel injection system. WARNING:Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient temperature. CAUTION:Extreme cleanliness must be exercised when handling these components. Removal and Installation Special Tool(s) | 303-1151 Locking Tool, Fuel Injection Pump Sprocket | | 303-249 Remover, Crankshaft Timing Pulley | | 303-679 Remover/Installer, Engine Front Cover Inspection Plate | General Equipment | Ford approved diagnostic tool | | -
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). | | -
Refer to: Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation). | | -
Refer to: Intake Manifold (303-01 Engine - 2.4L Duratorq-TDCi (Puma) Diesel, In-vehicle Repair). | | -
Refer to: Fuel Injection Component Cleaning (303-04C, General Procedures). | | -
CAUTION:Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned. CAUTION:Make sure that all openings are sealed. Use new blanking caps. | | -
CAUTION:Make sure that all openings are sealed. Use new blanking caps. -
Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures). | | -
Install the Special Tool(s): 303-249 | Installation | -
Remove the Special Tool(s): 303-249 | | -
Torque: 1: 64 Nm 2: 33 Nm | | -
Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures). | | - Install the following items:
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NOTE:Make sure that a new component is installed. Torque: Stage 1: 5 Nm Stage 2: 35 Nm | | -
Refer to: Intake Manifold (303-01 Engine - 2.4L Duratorq-TDCi (Puma) Diesel, In-vehicle Repair). | | -
Refer to: Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation). | | -
Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures). | | -
Refer to: Fuel Filter Element - Diesel (310-01 Fuel Tank and Lines, Removal and Installation). | | -
Refer to: Fuel System Bleeding (310-00 Fuel System - General Information, General Procedures). | | -
Carry out a Fuel System Leak Test using the following menu options: ToolBox/Powertrain/Service Functions | | -
Carry out a Pump Learn procedure using the following menu options: ToolBox/Powertrain/Service Functions | | -
Carry out the Pilot Correction Learn procedure using the following menu options: ToolBox/Powertrain/Service Functions | |