Tracker 4x2 L4-1590cc 1.6L (1991)
41.
One bolt and heater core from heater case (Figure 5).
Heater Core: Install or Connect
1.
Heater core into heater case; secure with one bolt.
Tighten *
Heater core bolt to 10 N-m (89 lb.in.).
2.
Pipe retaining bracket to heater case; secure with one bolt.
Tighten *
Pipe retaining bracket bolt to 10 N-m (89 lb.in.).
3.
Heater case into vehicle; securing evaporator case/duct to heater case with one clamp.
4.
Heater case to bulkhead; secure with two bolts.
Tighten *
Heater case bolts to 15 N-m (11 lb.ft.).
5.
Floor duct to heater case.
6.
Heater core grommet onto heater core on engine compartment side of bulkhead.
7.
Two heater hoses to heater core on engine compartment side of bulkhead; secure with two hose clamps.
*
Secure heater case on engine compartment side of bulkhead with two nuts.
Tighten *
Heater case nuts to 15 N-m (11 lb.ft.).
*
Evaporator case bolts and nuts to 15 N-m (11 lb.ft.) (if equipped).
8.
Blower motor electrical connector and blower motor to heater case.
9.
Defroster duct and speedometer cable to heater case.
10.
Instrument panel center support to bulkhead; secure with four screws.
11.
Heater control cables to heater control.
12.
Instrument panel to bulkhead.
13.
Antenna lead and electrical connector to radio and radio to instrument panel; secure with one bolt.
Tighten *
Radio mounting bolt to 15 N-m (11 lb.ft.).
14.
Ground wire to lower center instrument panel support; secure with one bolt.
Tighten *
Ground wire bolt to 10 N-m (89 lb.in.).
15.
One bolt into lower center instrument panel support.
Tighten *
Instrument panel support bolt to 10 N-m (89 lb.in.).
16.
Hood release cable to instrument panel; secure with two screws.
17.
Instrument panel handle to instrument panel; secure with two bolts.
Tighten *
Instrument panel handle bolts to 20 N-m (15 lb.ft.).
