G 3500 1 Ton Van V8-454 7.4L (1989)
Antilock Brakes / Traction Control Systems: Technical Service Bulletins
Tech 1 - Incorrect Brake Cartridge Diagnosis
GMC NUMBER:
91-5E-111
GROUP:
5E Anti-Lock Brakes
DATE:
July, 1991
CORPORATE
NUMBER:
116511
SUBJECT:
TECH 1 RWAL/4WAL BRAKE CARTRIDGE DIAGNOSIS
MODEL:
1988-91 C/K, M/L, S/T, R/V, & G LIGHT TRUCKS AND VANS
Recently, two conditions were discovered with the GM TRUCK 88-91 TKO2640A RWAL/4WAL BRAKE Tech 1 cartridge. Listed below are divisions
affected, descriptions of the conditions, and the recommended corrective action.
DIVISIONS AFFECTED:
Oldsmobile dealers who are NOT dualed with GMC or Chevrolet.
DIVISIONS NOT AFFECTED:
All other divisions without GM Truck models. GMC and Chevrolet dealers who are recipients of original GM 1988-90 RWAL/4WAL Essential
Cartridge.
CONDITION # 1 - INCORRECT 4WAL CODE 36 DESCRIPTOR DISPLAY If the 4WAL code 36 has been set on the vehicle, the Tech 1 will display
the CORRECT code number with an INCORRECT code descriptor. The RWAL/4WAL cartridge will currently display through the Tech 1 "CODE 36
MISSING LEFT FRONT SPEED SIGNAL". The correct descriptor should be "CODE 36 MISSING LEFT REAR SPEED SIGNAL".
RECOMMENDED ACTION:
It is recommended to follow the CODE 36 diagnostic chart in the vehicle service manual. Note that the service manual identifies the correct wheel signal.
Since the tool displays the CORRECT code, following the chart WILL correctly diagnose the vehicle condition/symptom.
CONDITION # 2 - RWAL INVALID CODE INDICATION Recently a new RWAL ECU was released for 1991 production vehicles that has a changed
ALDL Data Signal and is a service replacement part for 1988 and later model years. This ECU signal will cause the Tech 1 to display "INVALID CODE
INDICATED" when communicating with the RWAL system and no codes are stored. The tool will display the correct code and function normally when
a trouble code is set in the vehicle.
RECOMMENDED ACTION:
Use the original 88-90 GM TRUCK TKO2640 RWAL/4WAL cartridge for servicing all RWAL equipped vehicles. The original cartridge will work
correctly with all RWAL equipped vehicles.
REVISION EXCHANGE PROCEDURE:
All dealers who received the GM 88-91 TKO2640A RWAL/4WAL cartridge may exchange it for a revised TK02640A-R1. This cartridge corrects
conditions # 1 and # 2. This exchange will be in effect through August 15, 1991. Following is the procedure for returning the 88-91 GM Truck
RWAL/4WAL TK02640A cartridge:
1. Package your GM 88-91 RWAL/4WAL cartridge in the smallest box possible. Only the affected cartridge should be returned. Accompanying cables,
manual, and adaptors in the kit are not affected and should not be returned with the cartridge.
2. Send the cartridge to the following address:
Service Technology Group
6483 Calle Real
Goleta, CA 93117
ATTN: Mr. R. Davalos
3. Make sure your return address is clearly marked on the outside of the carton and included with the cartridge on the inside of the carton. The new
cartridge will be shipped second day freight to each dealer after the original GM 88-91 RWAL/4WAL TKO2640A cartridge has been received at the
above address. Any questions can be directed to the toll free customer support number: 1-800-828-6860. Press "2" for service, and then "2" again for
Tech 1 product.
In addition to new 1992 vehicle systems coverage, the 1992 Model year brake systems for GM vehicles will have updated cartridges available which will
correct conditions # 1 and # 2 as described above.