K 2500 Truck 4WD V8-379 6.2L DSL VIN C FI (1989)
(44) if it was removed in step 12 above.
2.
Bearing (61) into the new front case half P/N 15619496 (45) using J 36371.
3.
New front output shaft seal P/N 15580381 (72) to the new front case half (45).
4.
Front output bearing retainer ring (snap ring)
(60) to the new case half.
5.
Input bearing (40) using J 36373 and input bearing retainer (39) to the new case half.
6.
Planetary carrier (36) and the input gear (38) to the annulus gear (62) using a soft hammer.
7.
Retainer snap ring (41) to the input gear (38). Input bearing retainer (44) and input bearing retainer bolts (43) to the new front case half (45).
*
Apply RTV or equivalent on bearing retainer mating surfaces.
NOTICE:
Do not block oil feed hole from case to bearing retainer
*
Apply Loctite 2428 or equivalent on bearing retainer bolts.
*
Tighten bolts to 19 N-m (14 lbs.ft.).
8.
New sector with shaft P/N 15633553 (55) into new front case half.
9.
New O-ring seal P/N 14095598 (67), new plastic washer P/N 14037958 (66), shift lever (65), washer (64) and nut (63) to the new sector with shaft
(55)/new front case half.
10.
Range shift hub (34) and range shift fork (51) into the planetary carrier (36).
^
It is necessary to rotate the sector with shaft (55) to obtain clearance when installing the range fork (51).
11.
Mainshaft (19)/drive sprocket (20), chain (58) and driven sprocket (22) as a unit. New mode shift fork P/N 15633554 (54) and shift rail (48) will
be installed with the mainshaft.
12.
Retainer (snap ring) (23) to the front output shaft (21).
13.
Fork shift spring (52).
Mainshaft Extension and Oil Pump
Install
1.
Rear case (17) over mainshaft (19) and onto the new front case half (45).
^
Apply RTV sealer to the case mating surfaces.
^
Be careful not to damage the oil pump (12) while installing the rear case half.
2.
Case bolts (3) into case halves.
^
Transfer dowels from old case half to new case half if necessary.
^
Apply Loctite 2428 or equivalent on pump housing bolt threads.
^
The two longer bolts and washers are used in the doweled case holes.
^
Tighten bolts to 31 N-m (23 lbs.ft.).
3.
Retainer (snap ring) (10), speedometer tone wheel (11) and remaining retainer (snap ring)
(10) to the main shaft (19).
4.
Pump retainer housing (8) and pump housing bolts (7) to the rear case half (17).
^
Apply Loctite 2428 or equivalent on pump housing bolts.
^
Pump housing bolts (7) are shouldered.
^
Tighten bolts to 41 N-m (30 lbs.ft.)
5.
Bearing retainer (snap ring) (5), to the main shaft (19).
