Savana 3/4 Ton Van V6-4.3L VIN X (2003)
1. Assemble the 2 new copper brake hose gaskets and the brake hose bolt to the brake hose.
Notice:
Refer to Fastener Notice in Service Precautions.
See: Service Precautions/Vehicle Damage Warnings/Fastener Notice
2. Install the brake hose to caliper bolt and 2 new washers to the brake caliper.
Tighten the bolt to 44 Nm (32 ft. lbs.).
Important: The brake hose must not be twisted. Make sure the brake hose is not in contact with any suspension component.
3. Install the brake hose bracket bolt and the bracket to the steering knuckle.
Tighten the bolt to 10 Nm (88 inch lbs.).
4. Install the brake hose bracket bolt and the bracket to the upper control arm.
Tighten the bolt to 10 Nm (88 inch lbs.).
5. Install the brake hose into the brake hose bracket.
6. Install the brake hose retaining clip.
7. Remove the rubber cap or plug from the brake pipe fitting end.
8. Connect the brake pipe fitting end to the brake hose:
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Use a backup wrench on the brake hose fitting end.
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Do not bend the mounting bracket or the brake pipe.
Tighten the brake pipe fitting end to 25 Nm (18 ft. lbs.).
9. Bleed the hydraulic brake system.
10. Install the tire and wheel assembly.
Important: Ensure that the brake hose does not make contact with any part of the suspension or the tire/wheel assembly. Inspect the brake hose in
extreme right and left turn conditions. If the brake hose makes contact remove the brake hose and correct the condition.
11. Lower the vehicle.