Honda Workshop Service and Repair Manuals

Clutch: Specifications

Clutches 

Clutch end plate-to-top disc clearance 

1st ........................................................................................................................................................................  1.15 - 1.35 mm (0.045 - 0.053 inch)
2nd ..........................................................................................................................................................................  0.7 - 0.9 mm (0.028 - 0.035 inch)
3rd ...........................................................................................................................................................................  0.6 - 0.8 mm (0.024 - 0.031 inch)
4th ...........................................................................................................................................................................  0.4 - 0.6 mm (0.016 - 0.024 inch)

Clutch return spring free length 

1st, 2nd 

Standard or New ...................................................................................................................................................................  45.7 mm (1.80 inch) 
Limit ......................................................................................................................................................................................  43.7 mm (1.72 inch)

3rd, 4th 

Standard or New ...................................................................................................................................................................  33.5 mm (1.32 inch) 
Limit .....................................................................................................................................................................................  31.5 mm (1.24 inch) 

Clutch disc thickness ......................................................................................................................................................................  1.94 mm (0.076 inch) 
Clutch plate thickness 

1st 

Standard or New ...................................................................................................................................................................  2.0 mm (0.079 inch) 
Limit ............................................................................................................................................................................................  When discolored

2nd 

Standard or New ...................................................................................................................................................................  2.3 mm (0.091 inch) 
Limit ............................................................................................................................................................................................  When discolored

3rd 

Standard or New ...................................................................................................................................................................  2.6 mm (0.102 inch) 
Limit ............................................................................................................................................................................................  When discolored

4th 

Standard or New ...................................................................................................................................................................  2.3 mm (0.091 inch) 
Limit ...........................................................................................................................................................................................  When discolored 

1st and 2nd clutch end plate thickness 

Mark 1 

Standard or New .................................................................................................................................................................  3.10 mm (0.122 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 2 

Standard or New .................................................................................................................................................................  3.20 mm (0.126 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 3 

Standard or New .................................................................................................................................................................  3.30 mm (0.130 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 4 

Standard or New .................................................................................................................................................................  3.40 mm (0.134 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 6 

Standard or New .................................................................................................................................................................  2.60 mm (0.102 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 7 

Standard or New .................................................................................................................................................................  2.70 mm (0.106 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 

Standard or New ..............................................................................................................................................................  8 2.80 mm (0.110 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 

Standard or New ..............................................................................................................................................................  9 2.90 mm (0.114 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 

Standard or New ..............................................................................................................................................................  0 3.00 mm (0.118 inch) 
Limit ...........................................................................................................................................................................................  When discolored 

3rd and 4th clutch end plate thickness 

Mark 

Standard or New ..............................................................................................................................................................  1 2.10 mm (0.083 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 

Standard or New ..............................................................................................................................................................  2 2.20 mm (0.087 inch) 
Limit ............................................................................................................................................................................................  When discolored

Mark 

Standard or New ..............................................................................................................................................................  3 2.30 mm (0.091 inch)