Honda Workshop Service and Repair Manuals

Shift Fork: Specifications

Shift fork 

Finger thickness ...............................................................................................................................................................  6.2 - 6.4 mm (0.24 - 0.25 inch) 
Fork-to-synchro sleeve clearance 

Standard or New .................................................................................................................................................  0.35 - 0.65 mm (0.014 - 0.026 inch) 
Limit ............................................................................................................................................................................................  1.0 mm (0.039 inch)

Reverse shift fork

Pawl groove width .......................................................................................................................................................  13.0 - 13.3 mm  (0.51 - 0.52 inch) 
Fork-to-reverse idler gear clearance 

Standard or New ..........................................................................................................................................................  0.5 - 1.1 mm (0.02 - 0.04 inch)
Limit ..............................................................................................................................................................................................  1.8 mm (0.07 inch)

Groove width 

at A ......................................................................................................................................................................  7.05 - 7.25 mm (0.278 - 0.285 inch)
at B .............................................................................................................................................................................  7.4 - 7.7 mm (0.29 - 0.30 inch) 

Fork-to-5th/reverse shift shaft clearance

at A 

Standard or New ............................................................................................................................................  0.05 - 0.35 mm (0.002 - 0.014 inch)
Limit .......................................................................................................................................................................................  0.5 mm (0.02 inch) 

at B 

Standard or New ...................................................................................................................................................  0.4 - 0.8 mm (0.02 - 0.03 inch) 
Limit ........................................................................................................................................................................................  1.0 mm (0.04 inch)