Sonata V6-2.7L (2004)
5. Install the auto tensioner to the front case.
NOTE: At this time auto tensioner's set pin should be compressed and secured with set pin.
6. Align the timing marks of each sprocket and install the timing belt in the following order.
1.Crankshaft sprocket -> Idler pulley -> 3.Camshaft sprocket (LH side) -> 4.Water pump pulley -> 5.Camshaft sprocket (RH side) -> 6.Tensioner
pulley.
NOTE:
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In this step, NO 1 cylinder is in the TDC (Compression stroke).
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Be very careful if you use your fingers.
7. Pull out the set pin of the auto tensioner.
8. Install the upper and lower timing belt covers.
9. Install the power steering pump pulley, idler pulley, tensioner pulley and crankshaft pulley.
10. Using the wrench [16mm], rotate the tensioner arm clockwise (about 14°) and install the belt to the pulley.
11. Install the engine cover.
HOW TO ADJUST THE TENSION OF THE TIMING BELT
1. Rotate the crankshaft 2 turns clockwise and measure the projected length of the auto tensioner at TDC (# 1 Compression stroke) after 5 minutes.
2. The projected length should be 7 - 9 mm (0.27 - 0.31 inch).