S-Type (X200) V8-4.2L (2005)
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8.
Inspect the actuator housing and locking pin for damage.
9.
If either the actuator housing or locking pin are damaged, replace the housing and locking pin using parts from kit (XR8 55934) as follows:
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Remove the two screws securing the actuator to the housing/mounting bracket. (Solid arrows in Figure 4)
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Remove actuator and locking pin from the housing/mounting bracket. (Dashed arrow in Figure 4)
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If the locking pin is damaged, remove the locking pin extension from the actuator assembly.
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Discard the damaged locking pin extension.
10.
Modify the existing (undamaged) or new locking pin as follows:
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Using either a sharp blade or file, chamfer the tip of the locking pin to the dimensions illustrated in Figure 5.
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Remove any burrs or debris.
11.
If the housing and locking pin have been replaced, perform the following:
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Install the modified locking pin to the actuator.
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Install the actuator and locking pin assembly into the new housing.
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Install two screws, ensuring the screws are located fully forward into the elongated holes.
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Verify that the actuator pin retracts freely into the actuator housing.
12.
Install the fuel filler door release actuator assembly, with modified locking pin tip, to the vehicle, ensuring the two clips engage fully. (Figure 3)
13.
Connect the fuel filler door release actuator electrical connector. (Figure 3)
14.
Position the rear ECM in place. (Figure 2)
