Sovereign L6-4.0L (1991)
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Install black finish sleeve onto mandrel. Place tool on a soft surface and load 4 PTFE seals on the sleeve, (Fig. 10).
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Remove sleeve from mandrel and install the black sleeve on the pinion valve and align with the groove that is closest to the pinion gear.
NOTE:
The PTFE sealing rings should NOT remain on the black finish sleeve for more than 5 minutes.
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Slip each PTFE seal from the black sleeve into each ring groove. Remove sleeve, (Fig. 11).
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Rotate the pinion valve between the palms of hands to compress the valve seals, (Fig. 12).
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Lubricate and install quad seal to the pinion housing. Lubricate the pinion housing bore.
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Secure tool JD 186 in the round jaw section of a vise and install JD 184 to the pinion. Lubricate and install pinion into tapered side of tool JD 186.
Pass the pinion through the tool 5 times to size the seals.
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Install tool JD 186 to the pinion housing using the 3 cap screws (but do not tighten) to allow tool to self center with the housing.
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Check rack alignment using tool JD 120.