jaguar Workshop Repair Guides

Jaguar Workshop Service and Repair Manuals

Pinion Flange, Differential > < Differential Output Shaft Bearing|Service and Repair|Page 3180
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If the gap is incorrect, remove the shaft assembly and re-shim until the correct clearance is obtained.

NOTE: There should always be three shims behind the bearing.

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When the clearance is correct, fit the 0 ring seal and fit the assembly to the casing.

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Fit and tighten the securing bolts.

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Fit a magnetic dial gauge to the output flange and measure the end float (Fig 2).

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The correct end float should be 0.001 - 0.006in (this end float is pre-set, built into the bearing).

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If the end float is outside the given tolerances, the output shaft bearing must be replaced.

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Reconnect the output shaft.

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Fit and tighten the securing bolts.

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Refit the road wheel.

DATA

Bearing housing gap .................................................................................................................................................................................  0.003 - 0.005 in
Output shaft end float ...............................................................................................................................................................................  0.001 - 0.006 in

SERVICE TOOLS

SL 7 Bearing cone and cup replacer
JD 550-1 011 seal adaptor
18G 134 Driver handle

TORQUE FIGURES

Oil seal housing to differential .........................................................................................................................................................................  51 - 58 Nm
Output shaft to differential ...............................................................................................................................................................................  78 - 95 Nm
Wheel nut to wheel stud (STEEL WHEEL) ....................................................................................................................................................  65 - 85 Nm
Wheel nut to wheel stud (ALLOY WHEEL) .................................................................................................................................................  88 - 102 Nm

SPANNER SIZES

13mm
17mm
22mm

77/16AF

Pinion Flange, Differential > < Differential Output Shaft Bearing|Service and Repair|Page 3180