Cherokee 4WD L6-4.0L VIN S (1998)
CAUTION: Ensure that connecting rod bolts DO NOT scratch the crankshaft journals or cylinder walls. Short pieces of rubber hose slipped over
the connecting rod bolts will provide protection during installation.
Fig.57 Rod And Piston Assembly Installation
4. Use a piston ring compressor to install the connecting rod and piston assemblies through the top of the cylinder bores.
5. Ensure the arrow on the piston top points to the front of the engine.
6. Raise the vehicle.
7. Each bearing insert is fitted to its respective journal to obtain the specified clearance between the bearing and the journal. In production, the select
fit is obtained by using various-sized, color-coded bearing inserts as listed in the Connecting Rod Bearing Fitting Chart. The color code appears on
the edge of the bearing insert. The size is not stamped on inserts used for production of engines.
8. The rod Journal is identified during the engine production by a color-coded paint mark on the adjacent cheek or counterweight toward the flange
(rear) end of the crankshaft. The color codes used to indicate journal sizes are listed in the Connecting Rod Bearing Fitting Chart.
9. When required, upper and dower bearing inserts of different sizes may be used as a pair. A standard size insert is sometimes used in combination
with a 0.025 mm (0.001 inch) undersize insert to reduce clearance 0.013 mm (0.0006 inch).
CAUTION: DO NOT intermix bearing caps. Each connecting rod and bearing cap are stamped with the cylinder number. The stamp is located
on a machined surface adjacent to the oil squirt hole that faces the camshaft side of the cylinder block.
10. Install the connecting rod bearing caps and inserts in the same positions as removed.
CAUTION: Verify that the oil squirt holes in the rods face the camshaft and that the arrows on the pistons face the front of the engine.
11. Install the oil pan and gaskets as outlined in the installation procedure.
12. Louver the vehicle.
13. Install the engine cylinder head, push rods, rocker arms, bridges, pivots and engine cylinder head cover.
14. Fill the crankcase with engine oil.