Commander 2WD V6-3.7L (2009)
1. If removed, install the insulator (3) over the A/C evaporator (2). If the seal is deformed or damaged, it must be replaced.
2. If removed, install the rubber seal (1) into the lower half of the HVAC housing (4). If the seal is deformed or damaged, it must be replaced.
3. Install the A/C evaporator into the lower half of the HVAC housing. Make sure that the evaporator drain within the HVAC housing is clean and
unrestricted and that the insulator and rubber seal are properly installed.
4. Install the upper half of the HVAC housing (3) onto the lower half of the HVAC housing (4) and fully engage the two plastic retaining clips (7).
5. Install the ten screws (6) that secure the two halves of the HVAC housing together. Tighten the screws to 2.2 Nm (20 in lbs.).
6. Install the three metal retaining clips (5) that secure the two halves of the HVAC housing together.
7. Remove the tape or plugs from the evaporator tube fittings and all of the expansion valve ports.
8. Lubricate new rubber O-ring seals with clean refrigerant oil and install them on the evaporator tube fittings. Use only the specified O-rings as they
