Wrangler L6-4.0L VIN S (2000)
3. Install two dowels in the timing case cover. Install the other two dowels in the cylinder block (Fig. 73).
Fig. 74
4. Apply Mopar Silicone Rubber Adhesive Sealant on cylinder block to rear main bearing cap corners and cylinder block to front cover joints (four
places) (Fig. 74).
5. Slide the one-piece gasket over the dowels and onto the block and timing case cover.
6. Position the oil pan over the dowels and onto the gasket. If equipped with an oil level sensor, take care not to damage the sensor.
Fig. 75
7. Install the 1/4 inch oil pan bolts. Tighten these bolts to 9.5 Nm (84 in. lbs.) torque. Install the 5/16 inch oil pan bolts (Fig. 75). Tighten these bolts
to 15 Nm (132 in. lbs.) torque.
8. Remove the dowels. Install the remaining 1/4 inch oil pan bolts. Tighten these bolts to 9.5 Nm (84 in. lbs.) torque.
9. Lower the engine until it is properly located on the engine mounts.
10. Install the through bolts and tighten the nuts.
11. Lower the jack stand and remove the piece of wood.
12. Install the engine flywheel and transmission torque converter housing access cover.
13. Install the engine starter motor.
14. Connect the exhaust pipe to the hanger and to the engine exhaust manifold.
15. Install transmission oil cooling lines (if equipped) and oxygen sensor wiring supports that attach to the oil pan studs.
16. Install the oil pan drain plug (Fig. 75). Tighten the plug to 34 Nm (25 ft. lbs.) torque.
17. Lower the vehicle.
18. Connect negative cable to battery.
19. Fill the oil pan with engine oil to the specified level.
WARNING: USE EXTREME CAUTION WHEN THE ENGINE IS OPERATING. DO NOT STAND IN A DIRECT LINE WITH THE
FAN. DO NOT PUT YOUR HANDS NEAR THE PULLEYS, BELTS OR FAN. DO NOT WEAR LOOSE CLOTHING.
20. Start the engine and inspect for leaks.
