De-lamination of the headlining

DE-LAMINATION OF THE HEADLINING

Model

Defender

Affected vehicles

All derivatives up to VIN 2A 626230

Date

2002-01-30

Reference

Bulletin 0091, CDS ref L8688bu

Bulletin text

Defender

AFFECTED RANGE:

All derivatives up to VIN 2A 626230

PROBLEM:

DE-LAMINATION OF THE HEADLINING The headlining cover comes away from its foam backing due to a combination of heat and humidity.

CAUSE:

Inadequate material specification.

ACTION:

Where a complaint of the above is confirmed, replace the headlining with the new headlining now available from Land Rover Parts. The table below identifies the repair procedure(s) to be carried out for each model derivative.

Headlining Replacement Procedure Number Derivative

90 Station Wagon 90 Hard Top 90 Chassis Cab 90 Truck Cab

110 Station Wagon 110 Hard Top 110 Crew Cab 110 Chassis Cab 110 Truck Cab 110 High Capacity Pickup

130 Crew Cab 130 Chassis Cab

Bulletin N o : 0091

Front Intermediate Rear (1) (4) (1) (4) If fitted (3) (3) -

(1) (2) (4) (1) (1) (5) (3) (3) (3) -

(1) (5) (1) (5)

(1) Front section - with or without sunroof Refer to Workshop Manual, part number LRL0097 (3 rd edition), Chassis and Body, Front headlining, repair number 76.64.10.

(2) Intermediate section 1. Remove 15 trim fixings securing the intermediate headlining to the roof panel, carefully release the headlining from the front and rear headlining sections. 2. Move the headlining over the side finishers and remove the headlining from the vehicle. 3. Fit the intermediate headlining and secure with trim fixings.

(3) One piece 1. Remove screws securing headlining to 'A' posts. 2. Remove interior lamp, refer to Workshop Manual, part number LRL0097 (3 rd edition), Electrical, Interior Lamp, repair number 86.45.02. 3. Remove interior mirror, refer to Workshop Manual, part number LRL0097 (3 rd edition), Chassis and Body, Interior Mirror, repair number 76.10.51. 4. Remove sun visors, refer to Workshop Manual, part number LRL0097 (3 rd edition), Chassis and Body, Sun Visors, repair number 76.10.47. 5. Remove caps from bolts securing seat belt guides to 'B/C' posts. 6. Remove bolts securing seat belt guides, release guides and position aside. 7. Remove 2 studs securing side trim panels. 8. Remove 4 studs securing headlining to each door aperture. 9. Remove 5 studs securing headlining to roof panel. 10. Models fitted with an additional headlining retaining strip: Remove 4 screws securing retainer and remove retainer from vehicle. 11. Release headlining from side panels. 12. Lower and remove the headlining. 13. With assistance position headlining to cab. 14. With assistance raise headlining to roof panel, locate and engage headlining into position. 15. Secure the headlining with studs. 16. Position seat belt guides, fit and tighten bolts to 32 Nm. 17. Fit caps to bolts. 18. Secure side trim panel studs. 19. Align 'A' post trims to headlining and secure with screws. 20. Models fitted with additional headlining retaining strip: Position retainer and secure with screws. 21. Fit interior lamp. 22. Fit interior mirror. 23. Fit sun visors.

(4) Rear section Refer to Workshop Manual, part number LRL0097 (3 rd edition), Chassis and Body, Rear headlining, repair number 76.64.11.

(5) Rear section 1. Remove interior lamp, refer to Workshop Manual, part number LRL0097 (3 rd edition), Electrical, Interior Lamp, repair number 86.45.02. 2. Remove caps from bolts securing seat belt guides to 'B/C' posts. 3. Remove bolts securing seat belt guides, release and position aside. 4. Remove 2 studs securing side trim panels. 5. Remove 4 studs securing headlining to each door aperture. 6. Remove 5 studs securing headlining to roof. 7. Models fitted with an additional headlining retaining strip: Remove 4 screws securing retainer and remove from vehicle. 8. Release headlining from side panels. 9. Lower and remove the headlining. 10. With assistance position headlining to cab. 11. With assistance raise headlining to roof panel, locate and engage headlining into position. 12. Secure the headlining with studs. 13. Position seat belt guides to mounts, fit and tighten bolts to 32 Nm. 14. Fit caps to bolts. 15. Secure side trim panel studs. 16. Models fitted with additional headlining retaining strip: Position retainer and secure with screws. 17. Fit interior lamp.

PARTS INFORMATION:

Derivative Description

90 Station Wagon / Hard Headlining - front Top 110 Station Wagon with sunroof

90 / 110 Station Wagon Headlining - front

Headlining - front 90 / 110 Hard Top 110 Crew Cab 130 Crew Cab and Chassis Cab

110 Station Wagon Headlining - intermediate

110 Station Wagon Headlining - rear

90 Station Wagon and Hard Headlining - rear Top

Headlining - rear 110 Crew Cab 130 Crew Cab and Chassis Cab

Headlining 90 Chassis Cab and Truck Cab 110 Chassis Cab, Truck Cab and High Capacity Pickup

Old Part New Part Number Number AWR3044LUH EDF000390LUH

AWR2735LUH EDB000480LUH

AWR3030LUH EDB000470LUH

EDB103130LUH EDB000500LUH

AWR3273LUH EDB000510LUH

AWR4710LUH EDB000520LUH

AWR3953LUH EDB000530LUH

AWR3031LUH EDB000540LUH

WARRANTY CLAIMS: Use Complaint Code: 8C5B

Defender 90 Station Wagon and Hard Top - 110 Station Wagon, Crew Cab and Hard Top - 130 Crew Cab and Chassis Cab - Front section - with or without sunroof Use S.R.O.: 76.64.10 - Replace headlining Time allowance: 0.80 Hrs

Defender 110 - Intermediate section Use S.R.O.: 76.64.04 - Replace headlining Time allowance: 0.30 Hrs

Defender 90 Chassis Cab and Truck Cab - 110 Chassis Cab, Truck Cab and High Capacity Pickup Use S.R.O.: 76.64.01 - Replace headlining Time allowance: 0.70 Hrs

Defender 90 Station Wagon and Hard Top - 110 Station Wagon - Rear section Use S.R.O.: 76.64.11 - Replace headlining Time allowance: 0.50 Hrs

Defender 110 Crew Cab and 130 Crew Cab and Chassis Cab - Rear section Use S.R.O.: 76.64.11 - Replace headlining Time allowance: 0.50 Hrs

Please return discarded parts to Land Rover.