TD5 Defender Emission Control: EGR Valve for EU3 Models
17
EMISSION CONTROL
2
REPAIR
VALVE - EGR - EU3 MODELS
Service repair no - 17.45.01
Remove
1. Release turnbuckles and remove battery cover.
2. Disconnect battery earth lead.
3. Remove 3 bolts and remove engine acoustic
cover.
4. Remove cooling fan coupling. See COOLING
SYSTEM, Repair.
5. Disconnect vacuum hose(s) from EGR valve.
6. Loosen screw and disconnect air intake hose
from EGR valve.
7. Remove screw and remove clamp securing EGR
pipe to EGR valve.
8. Remove 4 bolts securing EGR valve, remove
valve and discard gasket.
9. Discard EGR pipe gasket.
Refit
10. Clean EGR valve and mating faces.
11. Fit new gasket to EGR pipe.
12. Using new gasket, position EGR valve to inlet
manifold fit bolts and tighten to 10 Nm (7 lbf.ft).
13. Fit EGR pipe clamp and tighten screw to 6 Nm
(4.4 lbf.ft).
14. Connect air intake hose to EGR valve and
tighten clip.
15. Connect vacuum hoses to EGR valve.
16. Fit cooling fan coupling. See COOLING
SYSTEM, Repair.
17. Fit engine acoustic cover and tighten bolts to 10
Nm (7 lbf.ft).
18. Connect battery earth lead.
19. Fit battery cover and secure the fixings.
