Discovery II
DOORS
76-1-2
REPAIRS
Door - rear
$% 76.28.02.99
Remove
1. Release 'B' post lower trim casing and position
aside.
REPAIRS, Trim casing - lower - 'B' post.
2. Release multiplugs from within 'B' post and
disconnect.
3. Release harness sleeve and pull through 'B'
post.
4. Remove roll pin from check strap and discard.
5. Release check strap from 'B' post.
6. Remove 2 'C' clips securing door to each hinge.
7. With assistance raise and remove door.
Refit
1. With assistance position door to hinges.
2. Fit 'C' clips to hinge pins.
3. Position check strap to 'B' post and secure with
new roll pin.
4. Feed door harness through 'B' post and
connect multiplugs.
5. Connect harness sleeve to 'B' post and door.
6. Fit 'B' post lower trim casing.
REPAIRS, Trim casing - lower - 'B' post.
7. Check door for flush fit to adjacent panels and
door edges for equal gap. If adjustment is
necessary:
a Open door.
b Place a wooden block on jack and position
jack to support door lower edge.
c Loosen 4 bolts securing hinges to door.
d Loosen 2 Torx bolts securing door latch
striker.
e Use jack to assist with door alignment.
f Tighten hinge bolts.
g Remove jack, close door and check for
correct alignment.
h When alignment is correct, tighten door
hinge bolts to 30 Nm (22 lbf.ft).
i Adjust door latch striker and tighten Torx
bolts to 26 Nm (19 lbf.ft).
