Discovery II
FRONT SUSPENSION
60-44
REPAIRS
Refit
1. Clean mating faces of pulley and ACE pump.
2. Position pulley to ACE pump and fit bolts.
Restrain pulley and tighten bolts to 25 Nm (18
lbf.ft).
3. Clean mating faces of ACE pump and
mounting.
4. Connect suction hose to ACE pump and secure
with clip.
5. Ensure there is sufficient fluid in ACE/PAS
reservoir to prime ACE pump.
6. Position ACE pump below level of ACE/PAS
reservoir, with suction hose uppermost, and
allow fluid from ACE/PAS reservoir to
completely fill ACE pump.
7. Position ACE pump to mounting, fit bolts and
tighten to 25 Nm (18 lbf.ft).
8. Rotate ACE pump clockwise (viewed from
pulley end) until a steady flow of fluid runs from
outlet port.
9. Connect pressure pipe to ACE pump with banjo
bolt and new sealing washers. Tighten banjo
bolt to 28 Nm (21 lbf.ft).
10. Connect hose to intercooler and secure with
clip.
11. Fit ACE/PAS reservoir into mounting bracket.
12. Connect air hose to turbo charger and secure
with clip.
13. Fit mass air flow sensor to air filter and secure
with clips.
14. Connect multiplugs to mass air flow sensor and
ambient air pressure sensor.
15. Fit auxiliary drive belt.
REPAIRS, Belt - auxiliary drive.
16. Renew ACE high pressure filter.
Valve block - ACE
$% 60.60.20
CAUTION: The ACE hydraulic system is
extremely sensitive to the ingress of dirt or
debris. The smallest amount could render the
system unserviceable. It is imperative that the
following precautions are taken.
l
ACE components are thoroughly cleaned
externally before work commences;
l
all opened pipe and module ports are
capped immediately;
l
all fluid is stored in and administered
through clean containers.
Remove
1. Raise vehicle on a ramp.
2. Disconnect 4 multiplugs from valve block.
3. Position container underneath valve block to
collect fluid spillage.