Discovery I (LJ) V8-4.0L (1996)
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Refer to the Workshop Manual, Section 76 and to TIB 76/01/97/US. Ensure that the door lock actuator is adjusted properly.
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Refer to TIB 76/02/97/US. Ensure the front door handle link rod adjustment is correct.
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Ensure proper alignment of the door glass frame to the door seal to prevent water leaks and wind noise.
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Ensure that the water curtain is sealed fully around the perimeter. Seal any small tears using waterproof tape.
C.
Left Front Door Functional Check
1.
Open the left front door and raise the window.
2.
Perform the following inspection using the first the exterior door handle and then the interior door handle to ensure that the latch pawl operates
freely:
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Lock and then unlock the door using the sill button. This step places the latch pawl in the fully seated position.
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Observe the latch pawl (figure 8) and pull the release handle to its stop.
NOTE:
During the following operation check that the paw does NOT stick or move sluggishly and that it returns to the fully seated position.
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Continue to observe the pawl, and slowly return the handle to its rest position.
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Repeat all latch inspection steps using the interior release handle.
3.
Lower the door window fully and repeat step 2.
4.
Check operation of door sill button with central door lock remote and vehicle key.
5.
Close the door several times and verify that there is no "bounce" off of the door seal and that the latch works correctly.
6.
Perform final check of power window operation.
Left and Right Rear Door Inspection and Repair
A.
Rear Door Latch Inspection
1.
Open the door to be inspected.
NOTE:
The next step places the latch pawl in the fully seated position.
2.
Loosen the 2 door case edge latch screws 4 turns each and retighten them to 4-5 Nm. (36-45 lbf. in.).
3.
Perform the following inspection using first the exterior door handle and then the interior door handle to ensure that the latch pawl operates freely:
